CHEMICALS FILLERS

FILLERS

CHEMICALS FILLERS

We manufacture and supply a wide range of equipment suitable for filling of cosmetics, household and industrial chemistry. We offer machines for volumetric dosing, flowmetric dosing and dosing by weight.

For foamy products we use our linear volumetric and flowmetric machines, applying no-contact bottom filling with nozzles completely sunk below the product level and constantly moving up with it during filling.

For cleaning detergents and industrial chemicals like motor oils, glass cleaning products, radiator fluids and brake fluids for automobiles, etc. the optimal solution are the weight filling machines, supplied as a multibloc system with the desired closure method, servodrive cappers. The filling lines are integrated with labeling machines for self-adhesive, hotmelt UNO or Mega series. We make solutions complete by supplying our group-packing machines – the thermo-shrinkable foil packer SRNA | ECAS series and the cardboard box packer DNC series.

Fillers produce as monoblock with filling and closure options.

The quantity of filling valves can be 3-12 (linear) or (24- 36) where fillers can product up to 300 bottles 0,6lt per minute.

Volume of bottles is
0,2-1,0 Lt (glass)
0,2-5,0 Lt (PET, HDPE)

Technical specification:
  • Stainless Steel construction
  • Siemens PLC controls
  • Variable frequency drive Touchscreen
  • Infeed and discharge conveyor controls for filler start and stop
  • On/off switches, emergency stop button
  • Safety guarding made of polycarbonate
Option under request:
  • Ready for CIP;
  • Titanium parts for highly corrosive luquids;

 

Linear Solutions

The Uni-Tech linear machines for filling of dense products have proven their reliability through the years gaining share in a wide range of low and moderate capacities – from 1200 to 6000 containers per hour. They provide considerable flexibility towards containers and products with facile readjustment for various bottle and jar shapes (plastic, glass, metal) with no need of expensive tools and format parts. The volumetric filling bolstered by the precise electronic measurement of flow meters or the fine movement of pistons in dosing cylinders is applicable to a wide range of tomato and oil based products such as ketchup, tomato paste, dressing sauces, mayonnaise, etc., with various viscosity and brix values.

The dosing mechanism of the linear piston machines can be both mechanically and pneumatically driven. The solid mechanical version is particularly reliable as it is practically irrelevant to the varying viscosity of the filled products.

In order to prevent the formation of air gaps or pockets in the product during the filling process, the filling nozzles of the machine sink down into the container and start moving up in parallel with the product level. The synchronization of the speeds of the sinking nozzles motion and the filling speed is performed by a mechanical cam or a servo motor.

The product itself can be fed to the machine by either a special pump or by overpressure in the buffer tank of the machine, guaranteeing the accurate dosing and quick filling.

 

Rotary Solution

 

Rotary filling machines for dense products are designed to handle a wide range of containers and products. They operate on the principle of volumetric or weight dosing. The Uni-Tech range of fillers with volumetric dosing covers filling speeds of up to 24 000 cph (containers per hour) and container volumes of 150 to 5000 ml. The volumetric piston fillers are equipped with a mechanical cam and motorized machine adjustment to the containers height and the filled volume.

As an optional feature the pistons can be automatically extricated from the cylinders to further improve automatic CIP washing results. This comes in addition to the special spray and jet nozzles, collection tray for the washing fluid, and recirculation pump.

Washing and sterilization is facilitated by the lock-zone free design of the entire product path. The Uni-Tech weight fillers range comprises solutions for outputs of 4,000 to 24,000 containers per hour. 

Nett weight technology for dosing and filling utilizing load cells of the highest class and a patented filling valve providing high flow velocity without foam generation. Guaranteed accuracy for weight range of 0,1 kg to 6,0 kg – deviation of 0,3 to 1,0 grams depending on the homogeneity of the products. Possibility to select dosing by Nett weight or by volume.

Lead off and recirculation of the washing solutions is guaranteed. Assured lead-off of the cleaning solutions back to the CIP system.

 

 
 

PUSHING IN HEAD TYPE GWW | GWZ-20

Push type head GWZ-20 и GWW-20
  • head diameter: 65 mm
  • head height: 190 mm
  • net weight: 1,5 kg

Closing heads type GWW-20 and GWZ-20 are the devices co-operating with different types of closing machines and can be installed in closing machines of following companies ROBAK, ALCOA, STORK, KRONES, NAGEMA, Dr. DATZ, ZALKIN. The heads serve to make the closures of plastic and glass bottles using plastic caps with different number of cuts (notches) dia. 20 ÷ 115 mm. The heads are made completely of stainless steel.

MAGNETIC HEAD TYPE GMW | GMZ–11

Magnetic head GMZ-11 и GMW-11

  • head diameter:  84 mm
  • head height: 195 - 217 mm
  • net weight: 5 kg

Closing heads type GMW-11 and GMZ-11 are the devices co-operating with different types of closing machines and can be installed in closing machines of following companies ROBAK, ALCOA, STORK, KRONES, NAGEMA, Dr. DATZ, ZALKIN. The magnetic heads serve to make the closures of plastic bottles type PET using plastic caps with different number of cuts (notches) in diameter range of 22 ÷ 113 mm.

TECHNICAL DESCRIPTION

Closing heads type GMW–11 and GMZ–11 are equipped with magnetic clutches enabling precise regulation of tightening torque within range 0 ÷ 50 Nm. The heads ensure repeatability of closings within range ± 1,5 Nm. The heads are made completely of stainless steel. The clutches are produced using NEODYM type magnets of very long stability. Above mentioned heads are to be used in equipment of middle and large productivity.

MAGNETIC HEAD TYPE GMZ | GMW–29

Magnetic head GMZ-29 и GMW-29

  • head diameter: 84 mm
  • head height: 195 - 217 mm
  • net weight 5 kg

Closing heads type GMZ-29 and GMW-29 are the devices co-operating with different types of closing machines and can be installed in closing machines of following companies ROBAK, ALCOA, STORK, KRONES, NAGEMA, Dr. DATZ, ZALKIN. The magnetic heads serve to make closures of plastic bottles type PET using plastic caps with various numbers of cuttings (notches), diameter range of 22 ÷ 113 mm.

TECHNICAL DESCRIPTION

Closing heads type GMZ–29 and GMW–29 are equipped with magnetic clutches which enable precise regulation of tightening torque within range 0 ÷ 50 Nm. The heads ensure repeatability of closings within range ± 1,5 Nm. The heads are made completely of stainless steel. The clutches are produced using NEODYM type magnets of very long stability. Above mentioned heads are to be used in equipment of middle and large productivity.

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