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KETCHUP AND MAYONNAISE FILLING

Linear Solutions

Dense product fillers suitable for:
- sauces;
- mayonneses;
- similar products for PET, glass bottles.

Fillers can be produce as stand alone machines and monoblock as well include rinser, filling and closure options. The quantity of filling valves can be 3-12 where fillers can product up to 100 bottles 0,5lt per minute.


The Uni-Tech linear machines forfilling of dense products have proven their reliability through the years gaining share in a wide range of low and moderate capacities – from 1200 to 6000 containers per hour. They provide considerable flexibility towards containers and products with facile readjustment for various bottle and jar shapes (plastic, glass, metal) with no need of expensive tools and format parts. The volumetric filling bolstered by the precise electronic measurement of flow meters or the fine movement of pistons in dosing cylinders is applicable to a wide range of tomato and oil based products such as ketchup, tomato paste, dressing sauces, mayonnaise, etc., with various viscosity and brix values.

The dosing mechanism of the linear piston machines can be both mechanically and pneumatically driven. The solid mechanical version is particularly reliable as it is practically irrelevant to the varying viscosity of the filled products.

In order to prevent the formation of air gaps or pockets in the product during the filling process, the filling nozzles of the machine sink down into the container and start moving up in parallel with the product level. The synchronization of the speeds of the sinking nozzles motion and the filling speed is performed by a mechanical cam or a servo motor.

The product itself can be fed to the machine by either a special pump or by overpressure in the buffer tank of the machine, guaranteeing the accurate dosing and quick filling.

TECHNICAL DATA

Capacity

600 - 6.000 BPH for 500 ml

Rinsing and spraying water consumption

~ 0.12 m3/h

Compressed air demand

15 (30) m3/h at 6 bar

Supply voltage

3 x 400 V, 50 Hz

Supply voltage of control system

24 V DC

Power rating

3 - 7 kW

Protection of mains

25 A

Degree of machine protection IP

54

Noise level

≤ 78 dbA

Dimensions (L x W x H)

1000  x 1600  x 2800 mm

Weight

2000  kg

Rotary Solution

Dense product fillers suitable for:
- sauces;
- mayonneses;
- similar products for PET, glass bottles. 

Fillers can be produce as stand alone machines and monoblock as well include rinser, filling and closure options. The quantity of filling valves can be 24- 60 where fillers can product up to 400 bottles 0,5lt per minute.

The Uni-Tech rotary filling machines for dense products are designed to handle a wide range of containers and products. They operate on the principle of volumetric or weight dosing. High vacuum level fillers are available especially for mayonnaise. The Uni-Tech range of fillers with volumetric dosing covers filling speeds of up to 24 000 cph (containers per hour) and container volumes of 150 to 5000 ml. The volumetric piston fillers are equipped with a mechanical cam and motorized machine adjustment to the containers height and the filled volume.

As an optional feature the pistons can be automatically extricated from the cylinders to further improve automatic CIP and SIP washing results. This comes in addition to the special spray and jet nozzles, collection tray for the washing fluid, and recirculation pump.

Washing and sterilization is facilitated by the lock-zone free design of the entire product path. The Uni-Tech weight fillers range comprises solutions for outputs of 4,000 to 24,000 containers per hour. When integrated in a multibloc system these can develop to an ULTRA CLEAN environment filling system, providing the sterilization of containers and caps and conditioned filling and capping zone.

Weight filling synchrobloc in ULTRA CLEAN edition with isolated filling and capping clean chamber, overpressure sterile air supply, bottle sterilization section utilizing ozonized water or hydrogen peroxide. Sterile air creation device using HEPA filters. The total control over the dosed weight and the caps closing is secured by a rejection device that diverts non-confirming product to a parallel conveyor. A completely automatic CIP and SIP washing system utilizing rotary spray balls, jet nozzles and return pumps guarantees immaculate hygiene and sterilization of the entire product path and the active chamber of the machine.

Lead off and recirculation of the washing solutions is guaranteed. Assured lead-off of the cleaning solutions back to the CIP system.

TECHNICAL DATA

Capacity

6.000 - 24.000 BPH for 500 ml

Rinsing and spraying water consumption

~ 0.3 m3/h

Compressed air demand

15 (30) m3/h at 6 bar

Supply voltage

3 x 400 V, 50 Hz

Supply voltage of control system

24 V DC

Power rating

3 - 15 kW

Protection of mains

25 A

Degree of machine protection IP

54

Noise level

≤ 78 dbA

Dimensions (L x W x H)

3000  x 2000  x 3000 mm

Weight

3000  kg

Closing heads

PUSHING IN HEAD TYPE GWW | GWZ-20

Вдавливающая головка типа GWZ-20 и GWW-20
head diameter: 65 mm
head height: 190 mm
net weight: 1,5 kg

Closing heads type GWW-20 and GWZ-20 are the devices co-operating with different types of closing machines and can be installed in closing machines of following companies ROBAK, ALCOA, STORK, KRONES, NAGEMA, Dr. DATZ, ZALKIN. The heads serve to make the closures of plastic and glass bottles using plastic caps with different number of cuts (notches) dia. 20 ÷ 115 mm. The heads are made completely of stainless steel.

MAGNETIC HEAD TYPE GMW | GMZ–11

Магнитная головка типа GMZ-11 и GMW-11
head diameter:  84 mm
head height: 195 - 217 mm
net weight: 5 kg

Closing heads type GMW-11 and GMZ-11 are the devices co-operating with different types of closing machines and can be installed in closing machines of following companies ROBAK, ALCOA, STORK, KRONES, NAGEMA, Dr. DATZ, ZALKIN. The magnetic heads serve to make the closures of plastic bottles type PET using plastic caps with different number of cuts (notches) in diameter range of 22 ÷ 113 mm.

TECHNICAL DESCRIPTION

Closing heads type GMW–11 and GMZ–11 are equipped with magnetic clutches enabling precise regulation of tightening torque within range 0 ÷ 50 Nm. The heads ensure repeatability of closings within range ± 1,5 Nm. The heads are made completely of stainless steel. The clutches are produced using NEODYM type magnets of very long stability. Above mentioned heads are to be used in equipment of middle and large productivity.

MAGNETIC HEAD TYPE GMZ | GMW–29

Магнитная головка типа GMZ-29 и GMW-29
head diameter: 84 mm
head height: 195 - 217 mm
net weight 5 kg

Closing heads type GMZ-29 and GMW-29 are the devices co-operating with different types of closing machines and can be installed in closing machines of following companies ROBAK, ALCOA, STORK, KRONES, NAGEMA, Dr. DATZ, ZALKIN. The magnetic heads serve to make closures of plastic bottles type PET using plastic caps with various numbers of cuttings (notches), diameter range of 22 ÷ 113 mm.

TECHNICAL DESCRIPTION

Closing heads type GMZ–29 and GMW–29 are equipped with magnetic clutches which enable precise regulation of tightening torque within range 0 ÷ 50 Nm. The heads ensure repeatability of closings within range ± 1,5 Nm. The heads are made completely of stainless steel. The clutches are produced using NEODYM type magnets of very long stability. Above mentioned heads are to be used in equipment of middle and large productivity.

CIP and SIP

HOMOGENIZERS

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