FLOWRATE FILLERS LSL

FILLERS

FLOWRATE FILLERS LSL (LONG SHELF-LIFE) PRODUCTS (LINEAR SOLUTIONS)

Flowrate fillers for product with long shelf life suitable for:
  • Soy sauses and similar;
  • Rose water, vinegars;
  • Wine, vodka, wiskey, cognacs.
Fillers can be produce with or without rinser, filling and (2,3,4,5) closure options inline stan alone cappers. The quantity of filling valves can be 4 or up to 12 where fillers can product up to 100 bottles 0,5lt per minute.

Volume of bottles is 
0,2-1,0 Lt (glass)
0,2-2,0 (PET)

Specification:
  •  Stainless Steel construction
  •  Allen Bradley or Siemens PLC controls
  •  Variable frequency drive Touchscreen
  •  Infeed and discharge conveyor controls for filler start and stop
  •  On/off switches, emergency stop button
  •  Safety guarding made of polycarbonate

Option under request:
  •  UV Lamp for caps;
  •  Ready for CIP;

Every gram of the product is valuable both for the consumer and the manufacturer. The weight filling machines from expensive liquids filling machines utilize load cells of the highest class. In addition the machine frame and base is designed in a manner that makes disturbances passed to the load cells negligible. For the precise control of the weight filling process we use complex software - the result of multiple modernizations over the years. All this, combined with the special patented filling valve guarantees absolute precision of filling, providing accuracy of 0.3 to 1.2 grams, depending on the product type and container volume.

  • New process control algorithm achieving considerable increase in filling speed;
  • Improved dosing accuracy amounting 0.3 to 1 gram in the filling range of 0.2 to 3.0 liters;
  • Machine design free of dead zones that hold impurities and adapted to automatic cleaning;
  • Rigid stainless frame;
  • Inclined surfaces for rapid lead-off and drying;
  • Freestanding fencing in safety glass, allowing 360° view to the machine, easy access for cleaning and maintenance for the machine and the floor under it.
  • Modular design – convenient for easy transportation and assembly;
  • Significant increase in the volume of sterile air supplied.
  • The colour touch-screen makes the dialogue between operator and machineeasy and intuitive. There is a possibility for monitoring the current status of the machine and its work parameters for longer periods of time.
The new compact machine of the FFT series uses the flowmetric technology for volume measurement during filling. It is intended especially for moderate size production with increased flexibility, the maximal capacity up to 20000 bph and containers ranging from 0.2 to 2.0 liters.

TECHNICAL DATA

Capacity

600 - 6.000 BPH for 500 ml

Rinsing and spraying water consumption

~ 0.3 m3/h

Compressed air demand

15 (30) m3/h at 6 bar

Supply voltage

3 x 400 V, 50 Hz

Supply voltage of control system

24 V DC

Power rating

3 - 48 kW

Protection of mains

25 A

Degree of machine protection IP

54

Noise level

≤ 78 dbA

Dimensions (L x W x H)

3000 x 2000 x 3000 mm

Weight

3000 kg

Applicable containers:

The machine is designed to be easily readjustable for work with different-volume containers in the range 0.2 to 2.0 liters, using a minimal quantity of format parts. The bottles used can be glass, HDPE or PET, with cylindrical, square, rectangular or elliptic cross section.

 

FLOWRATE FILLERS LSL (LONG SHELF-LIFE) PRODUCTS (ROTARY SOLUTIONS)

Flowrate fillers for product with long shelf life suitable for:
  • Soy sauses and similar;
  • Rose water, vinegars;
  • Wine, vodka, wiskey, cognacs.
Fillers can be produce with or without rinser, filling and (2,3,4,5) closure options inline stan alone cappers. The quantity of filling valves can be 12 or up to 60 where fillers can product up to 600 bottles 0,5lt per minute.

Volume of bottles is 

0,2-3,0 Lt (glass)
0,2-2,0 (PET)

Specification:
- Stainless Steel construction
- Allen Bradley or Siemens PLC controls
- Variable frequency drive Touchscreen
- Infeed and discharge conveyor controls for filler start and stop
- On/off switches, emergency stop button
- Safety guarding made of polycarbonate

Option under request:
- UV Lamp for caps;
- Ready for CIP;

Every gram of the product is valuable both for the consumer and the manufacturer. The weight filling machines from expensive liquids filling machines utilize load cells of the highest class. In addition the machine frame and base is designed in a manner that makes disturbances passed to the load cells negligible. For the precise control of the weight filling process we use complex software - the result of multiple modernizations over the years. All this, combined with the special patented filling valve guarantees absolute precision of filling, providing accuracy of 0.3 to 1.2 grams, depending on the product type and container volume.

  • New process control algorithm achieving considerable increase in filling speed;
  • Improved dosing accuracy amounting 0.3 to 1 gram in the filling range of 0.2 to 3.0 liters;
  • Machine design free of dead zones that hold impurities and adapted to automatic cleaning;
  • Rigid stainless frame;
  • Inclined surfaces for rapid lead-off and drying;
  • Freestanding fencing in safety glass, allowing 360° view to the machine, easy access for cleaning and maintenance for the machine and the floor under it.
  • Modular design – convenient for easy transportation and assembly;
  • Significant increase in the volume of sterile air supplied.
  • The colour touch-screen makes the dialogue between operator and machineeasy and intuitive. There is a possibility for monitoring the current status of the machine and its work parameters for longer periods of time.
The machine uses the flowmetric technology for volume measurement during filling. It is intended especially for moderate size production with increased flexibility, the maximal capacity up to 30000 bph and containers ranging from 0.2 to 2.0 liters.

TECHNICAL DATA

Capacity

6.000 - 20.000 BPH for 500 ml

Rinsing and spraying water consumption

~ 0.3 m3/h

Compressed air demand

15 (30) m3/h at 6 bar

Supply voltage

3 x 400 V, 50 Hz

Supply voltage of control system

24 V DC

Power rating

3 - 15 kW

Protection of mains

25 A

Degree of machine protection IP

54

Noise level

≤ 78 dbA

Dimensions (L x W x H)

4000  x 3000  x 3000 mm

Weight

7000  kg

Closing heads

CLOSING HEAD TYPE GKW | GKZ–28

Головка для укупорки типа GKZ-28 и GKW-28
head diameter: 84 mm
head height: 195 - 217 mm
net weight: 5 kg

Closing heads type GKW-28 and GKZ-28 are the devices co-operating with different types of closing machines and can be installed in closing machines of following companies ROBAK, ALCOA, STORK, KRONES, NAGEMA, Dr. DATZ, ZALKIN. The magnetic heads serve to make the closures of plastic bottles type PET using plastic caps with different number of cuts (notches) in diameter range of 22 ÷ 113 mm.

TECHNICAL DESCRIPTION

Closing heads type GKW–28 and GKZ–28 are equipped with mechanical clutches enabling precise regulation of tightening torque within range 5 ÷ 60 Nm. The heads ensure repeatability of closings within range ± 2,0 Nm. The heads are made of stainless steel, tool steel and non-ferrous metals. Above mentioned heads are to be used in equipment of smaller and middle productivity.

TYPE GF–28 FIN PLUG (MAXI–CROWN)

Головка для укупорки типа GF-28 FIN пробка (Maxi-Crown)
head diameter: 60 mm
head height: 100 mm
net weight: 0,8 kg

Closing heads type GF-28 are the devices co-operating with different types of closing machines and can be installed in closing machines of following companies ROBAK, ALCOA, STORK, KRONES, NAGEMA, Dr. DATZ, ZALKIN. The heads serve to make the closures of plastic and glass bottles using closures type Maxi–Crown dia. 28 mm. The heads are made of stainless steel, tool steel and non-ferrous metals.

CLOSING HEAD TYPE GRZ | GRW-18

Головка для укупорки типа GRZ-18 и GRW-18
head diameter:  89 mm
head height: 340 mm
net weight: 4,1 kg
 
TECHNICAL DESCRIPTION
 
Closing heads type GRZ-18 and GRW-18 are the devices co-operating with different types of closing machines and can be installed in closing machines of following companies ROBAK, ALCOA, STORK, KRONES, NAGEMA, Dr. DATZ, ZALKIN. The closing heads serve to make of closures type PILFER–PROOF and FLAVER–LOK consisting of aluminium closing cap dia. 18 ÷ 25 mm with securing ring, to be used to close the glass and plastic bottles with threaded head. Closing heads are made of stainless steel and non-ferrous metals

CLOSING HEAD GRW | GRZ-28

Closing head GRW-28 and GRZ-28
head diameter: 89 mm
head height: 340 mm
net weight: 5 kg

Closing heads type GRZ-28 and GRW-28 are the devices co-operating with different types of closing machines and can be installed in closing machines of following companies ROBAK, ALCOA, STORK, KRONES, NAGEMA, Dr. DATZ, ZALKIN. Closing heads serve for making following types of closures:

  • FLAVER–LOK consisting of aluminium closing cap dia. 28 mm without securing ring, to be used to close the glass and plastic bottles with threaded head (so called pressure closures),
  • PILFER–PROOF consisting of aluminium closing cap dia. 18 ÷ 40 mm, with securing ring, to be used to close the glass and plastic bottles with threaded head,
  • GUALLA consisting of aluminium – plastic closing cap (or other according to agreement) dia. Up to 34 mm, with securing ring, to be used to close the glass and plastic bottles. The closing heads are made of stainless steel and non-ferrous metals.

CIP and SIP

LABELING EQUIPMENT

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