Filling technologies

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Filling technologies

Fillers can be produce with one or two rinser (with peroxide washing and after with ozoneted or pure water), filling and closure options.

Every gram of the product is valuable both for the consumer and the manufacturer. The weight filling machines from expensive liquids filling machines utilize load cells of the highest class. In addition the machine frame and base is designed in a manner that makes disturbances passed to the load cells negligible. For the precise control of the weight filling process we use complex software - the result of multiple modernizations over the years. All this, combined with the special patented filling valve guarantees absolute precision of filling, providing accuracy of 0.3 to 1.2 grams, depending on the product type and container volume.

  • New process control algorithm achieving considerable increase in filling speed;
  • Improved dosing accuracy amounting 0.3 to 1 gram in the filling range of 0.2 to 3.0 liters;
  • Machine design free of dead zones that hold impurities and adapted to automatic cleaning;
  • Rigid stainless frame;
  • Inclined surfaces for rapid lead-off and drying;
  • Freestanding fencing in safety glass, allowing 360° view to the machine, easy access for cleaning and maintenance for the machine and the floor under it.
  • Modular design – convenient for easy transportation and assembly;
  • Significant increase in the volume of sterile air supplied.
  • The colour touch-screen makes the dialogue between operator and machineeasy and intuitive. There is a possibility for monitoring the current status of the machine and its work parameters for longer periods of time.

The new compact machine uses the flowmetric technology for volume measurement during filling. It is intended especially for moderate size production with increased flexibility, the maximal capacity up to 20000 bph and containers ranging from 0.2 to 3.0 liters.

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Linear fillers

For filling dense products with low and medium capacity from 1200 to 6000 containers per hour. Machines are flexible for using different types of containers (plastic, glass, cans) without expensive replacement format kits.
The dispenser mechanism of a linear piston machine can be with a mechanical or pneumatic drive.

The mechanical version is very strong and reliable. In order to prevent the formation of air bubbles in the product during the filling process, the filling valve of the machine is lowered head down into the container and begins to move upward in parallel with the level of the product.

Synchronization of movement speed and filling speed is carried out using a mechanical module or servomotor. The product itself can be fed to the machine by a pump, or by overpressure in the buffer tank of the machine, giving a guarantee for accurate dosing and high speed filling process.


Rotary machines

For filling dense products, they work on the principle of volumetric and weight dosing with using vacuum.

A high level of vacuum is available especially for mayonnaise. Volumetric piston fillers are equipped with mechanical and motorized drives to adjust the height of the containers and the volume of filling.

Upon request integrated into the system of the Ultra-Clean system, which will ensure sterilization of containers, lids, caps and the filling unit itself, we offer a device for creating a sterile air flow using HEPA filters, which are not installed inside of filler, but next to machine to allow washing in the pipe-tunnel connecting the filler and the module HEPA filter to prevent condomination on the filter itself when water or cleaning detergents get on it.

As an additional function, the unit can be adapted to the automatic CIP and SIP washing systems as special sprays noozles inside the filler for collect liquid to filtration system and a recirculation pump to re-use liqiud again.

The final control of the weight and caps closing is carried out by a device that extracts containers with an error on the discharge conveyor.

Features:

  • Stainless steel construction
  • Controller and control unit to choose from Allen Bradley or Siemens
  • Servo drives from global manufacturers to choose from Lenze or B&R
  • Control of discharge conveyor and feed conveyor for starting or stopping bottling
  • On / off switch, stop button for emergency

Optionally:

  • HEPA Filter;
  • UV lamps for caps;
  • Readiness for CIP and SIP;
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