Labeling equipment NUOVO BRB

Main | Beverage plants turn-key solution | Labeling equipment NUOVO BRB

Labeling equipment NUOVO BRB

This type of orientation device is more sophisticated than the mechanical one and it is designed for medium and high output rate and orientation feature different from that previously exposed.

The orientation through luminescence sensors can sense marks which can be a color dot (like on champagne capsules with product name printed vertically) or the seam of a can or any other significative color texture.

These marks are detected by a fiber optic sensor which can “see” the mark from the type of light which, shooted by the fiber optic, hit by the container, goes back to the photo cell. The orientation takes place on each carousel plates.

The plates, which can be driven by clutch brakes system, stepper motors, or brushless, rotate until the photocell detect the mark and interrupt container rotation. At that point plates are ready to handle the container in the position required for the label applications.

By using another type of luminescence photo cell or camera it is possible to detect also ribs on plastic containers (ribs are made especially on containers for aesthetic purposes or for increasing the grip of the surface which has to be grab by the consumers).

0.00 KZT

The automatic mechanical orientation is applicable to containers with a cylindrical cross section. The first orientation device is the simplest and the cheapest. The orientation takes place on the labeller infeed star. A mechanical arrangement (a spring loaded lever) hunts and catches the container (which can be only cylindrical), by a spotting notch or bar moulded into the lower side wall area.


The bottle held in the required position is transferred on to the carousel plates. The degree of accuracy which is possible to have using this mechanical device is good but not the best possible.

The same device is used to orientate a cylindrical container according to its handle where the handle subsitute the spotting notch for feature. A second type of orientation takes place on each carousel plates. In this case the bottle centring platform is made up of two sections: an inner rotating section and a fixed outer section.

The container, always cylindrical, needs to have a spotting bar on its bottom. The bottle goes onto the plate (which at this stage, has the two sections at the same level) and, once that it is clamped firmly against the fixed auter plate section by means of pressure from the descending centring bell, the rotating inner plate section is held down via cam operated stirrup, enabling the spring loaded hunting lever to touch the bottle bottom. Then, by spinning the bottle around 360°, the lever catches the spotting bar. When the lever is into the spotting bar il will drag the bottle in the required position, ready to receive its labels.


In few cases the cylindrical container have letters, scales, figures in relief but no spotting bar or notch. NUOVA BRB has an orientation device solutions also for these special packages.
Through a mechanical sensor and a system of levers which increases the sensor sensitivity the device is able to detect a 3/10 of millimetre relief.

Moreover by positioning the lever on the machine carousel dish and by installing another very simple mechanical device, this system is not sensitive to containers eccentricity.

0.00 KZT

BRB Globus is able to offer to its customers a long and successful experience in self-adhesive labelling onto unstable containers.

For unstable container we mean these containers which, due to a very small bottom base or due to a very conical shape, need a puck or godet in order to be able to be handled into different machines of a bottling line.

The container is put into the puck at the beginning of the streaming line and de-puck at the end.The use of those pucks is quite common in the cosmetic and pharmaceutical industry,sometimes also in food sector.

The container arrives into the labelling machine in one of those pucks and here at BRB Globus we have a long experience in the handling of pucks in the labeller and also in designing them according to the label the customer wants to apply.

0.00 KZT

BRB Globus rotary labelling machines can apply excise stamp U and L shaped with cold glue and tamper evident or guarantee L shaped self-adhesive labels.
By means of an original and highly reliable outfeed star, the excise stamp, previously applied on the bottle neck in vertical position,is taken down to the cap (in case of excise stamp or security L), or to the cap and the other side of the neck (in case of excise stamp U shaped).

0.00 KZT

Automatic labelling machine Mega Combo 2 combines hot melt application and self-adhesive.

Mega Combo 2 has been designed for the pharmaceutical industry which requests application of booklets of instruction and information folded and multi-pages together with one self-adhesive body label on cylindrical or rectangular containers.Mega Combo has one or two self-adhesive labelling stations and one hot melt station.
The booklet is taken away from a fixed booklet holding magazine by means of vacuum rotating pallets.Then, a gripper cylinder takes away the booklet from the vacuum pallet. While on the gripper cylinder, the system applies hot glue on the booklet and finally the booklet is applied on the container.

  • Hot melt aggregate with CF guns + self-adhesive heads with Encoder
  • 6,8,9,12,16,20,24 plates driven by greased gears or oil bath gears movement
  • Up to 3 labels application on cylindrical or shaped containers
0.00 KZT

Mega Sleeve designed for cut and applicate termo-shrink labels from roll. Labeller consist the steam tunnel, optionally supplied with double applicator and feeding roll system for increase capacity for double (up to 36000 bph)  

Optionally supplied as applicator for cups sleeve

Labeller supply:

  • Body from stainless steel Aisi304;
  • Automatic control of cutting label from roll and feeding to applicator;
  • n. 1 or 2 applicator head with blades;
  • Infeed photo-cell for speed control;  
  • Outfeed photo-cell for speed control for speed decrease; 
  • PLC OMRON, Siemens;
  • Touch screen
  • Safety protection according EC rules;
  • Steam tunnel
0.00 KZT
The rotary labelling machine MEGA FLEX is fully automatic. The machine design includes servo motors, a programmable electronic cam and labelling stations installed on removable and interchangeable slides in order to offer customers maximum fl exibility in terms of container shape, label types and glue application systems. 
 
Technical description
  • High labelling accuracy
  • Long service life due to high quality materials
  • Control of glue film thickness via micrometer adjustment
  • Guided cam rollers for raising and lowering the centering bells
  • Inverter
  • Encoder
  • Fast changeover
  • Ease of operation, cleaning and maintenance
  • Safety guarding for operator protection according to CE rules
  • Electronic containers counter
  • Automatic speed control according to input and output photocells
  • Container bottle plates rotation by servo driven motors
  • Safety clutch on timing screw, infeed and outfeed star
  • Touch screen operator panel
  • Programmable logic controller
  • Turret electrical height adjustment

Options

  • Centrally collected lubrification points
  • Coding / dating device: inkjet, laser or hot-date stamping
  • Checking for label presence with reject devices
  • Vision system
  • Shaped plates for shaped container or unstable containers
0.00 KZT
  • Oscillating label magazine or fix label magazine with rotating glue pallets + self-adhesive heads with Encoder
  • 6, 8, 9, 12, 16 plates driven by greased gears or oil bath gears movement
  • Up to 5 labels application on cylindrical or shaped containers
0.00 KZT

Base made of stainless steel with skeleton made of steel profiles

  • Paneling and removable parts made of stainless steel
  • Conveyor belt and casing made of stainless steel
  • Stopping device in case of jamming
  • Timing screw conveyor
  • The distribution of the glue is given by the rubber gluing roll equipped with a scraper having automatic glue film adjustment by a pneumatic device
The labelling unit consist of:
  • Group of self-adhesive labeling with stepper motor and a speed of distribution of 20, 40 m / min.
  • Maximum height 250 mm paper width up.
  • Label roll diameter up to 300 or 400 mm.

Stainless steel support column with precision adjustment of horizontal, vertical and overhead doors that allow a perfect alignment of the label on the container and, using digital indicators, a fast and accurate exchange format. Stretching unit with pulleys, belts and rolling wall made of special anti-acid foam rubber. The central drive is transmitted by a gear reducer controlled by the inverter. Manual speed adjustment

Options

  • Motor drive head of conveyor with fixed or variable speed (by inverter)
  • Automatic speed adjustment according to the input and output photocells
  • Protections against the accidents by stainless steel boards and Plexiglas boards according to “CE”regulations . Microswitch signalling the alarm for doors opening.
  • Printing unit with ink and perforating needle type or ink-jet.
  • Others on request
0.00 KZT

Labelling machine type MEGA HOT is fully automatic and has been designed for the application of wrap-around paper and plastic pre-cut labels on cylindrical container and/or shaped.
Model MEGA HOT features platforms that may be driven by pulleys, toothed belts, cams, electronic cams or brushless motors. MEGA HOT installs a hot melt applicator to deliver adhesive to patented controlled fiberization guns onto the container first and then a slot gun integrated in the labelling magazine applies a vertical strip of adhesive on the trailing edge of the label for all its height sealing the label end.

Hot glue unit with nozzles aggregate has several advantages respect to the glue roll hot melt type, such as the absence of adhesive carbonisation, a minimum down time for cleaning and maintenance, minimization of adhesive waste.

  • Base made of stainless steel with skeleton made of steel profiles.
  • Paneling and removable parts made of stainless steel
  • Conveyor belt and casing made of stainless steel
  • Stopping device in case of jamming.
  • Timing screw conveyor
  • The distribution of the glue is given by the rubber gluing roll equipped with a scraper having automatic glue film adjustment by a pneumatic device.

The labelling unit consist of:

  • Oscillating labels holding magazine, aluminium roll with horizontal strip gluing profiles.
  • Fingers unit with stainless steel blades comb for a direct transfer of the label on the container.
  • Fix label magazine with rotating glue pallets
  • 6 plates driven by greased gears or oil bath gears movement
  • 1 labels application on cylindrical or shaped containers
  • Hot-Glue dispenser

Options

  • Electronic containers counter
  • Centrally collected lubrication points
  • Safety clutch on timing screw, infeed and outfeed star
  • Coding / dating device: inkjet
  • Checking for label presence with reject devices
  • Vision system
  • Touch screen operator panel
  • Programmable logic controller
  • Turret electrical height adjustment
0.00 KZT

Base made of stainless steel with skeleton made of steel profiles.

  • Paneling and removable parts made of stainless steel
  • Conveyor belt and casing made of stainless steel
  • Stopping device in case of jamming.
  • Timing screw conveyor
  • The distribution of the glue is given by the rubber gluing roll equipped with a scraper having automatic glue film adjustment by a pneumatic device.
The labelling unit consist of:
  • Oscillating labels holding magazine, aluminum roll with horizontal strip gluing profiles.
  • Fingers unit with stainless steel blades comb for a direct transfer of the label on the container.
  • Pneumatic glue pump type “C 7” 
  • Stretching unit with pulleys, belts and rolling wall made of special anti-acid foam rubber.
  • The central drive is transmitted by a gear reducer controlled by the inverter. Manual speed adjustment.

Options:

  • Motor drive head of conveyor with fixed or variable speed (by inverter)
  • Automatic speed adjustment according to the input and output photocells
  • Protections against the accidents by stainless steel boards and Plexiglas boards according to “CE”regulations . Microswitch signalling the alarm for doors opening.
  • Printing unit with ink and perforating needle type or ink-jet.
  • Others on request
0.00 KZT

Labelling machine type MEGA ADE is fully automatic and has been designed for the application of self-adhesive pressure sencitive labels on cylindrical and square shape container and/or shaped. Mega ADE installs different self-adhesive label dispensing heads chosen between the best Italian manufacturer, according to type of application, production speed and customer special requirements.


Model MEGA ADE features platforms that may be driven by pulleys, toothed belts, cams, electronic cams or brushless motors. 

  • Base made of stainless steel with skeleton made of steel profiles.
  • Paneling and removable parts made of stainless steel
  • Conveyor belt and casing made of stainless steel
  • Stopping device in case of jamming.
  • Timing screw conveyor

The labelling unit consist of:

  • Groups of self-adhesive labeling with stepper motor and a speed of distribution of 20, 40 m / min.
  • Maximum height 250 mm paper width up.
  • Label roll diameter up to 300 or 400 mm.
  • 6 plates driven by greased gears or oil bath gears movement
  • Up to 3 labels application on cylindrical or square shaped containers

Options

  • Electronic containers counter
  • Centrally collected lubrication points
  • Automatic speed control according to input and output photocells
  • Container bottle plates rotation by clutch brake system or stepper motors
  • Safety clutch on timing screw, infeed and outfeed star
  • Coding / dating device: inkjet, laser or hot-date stamping, perforation or heat transfer printing
  • Checking for label presence with reject devices
  • Vision system
  • Touch screen operator panel
  • Programmable logic controller
  • Shaped plates for shaped container or unstable containers
  • Turret electrical height adjustment
  • Cam with removable sections
0.00 KZT

Base made of stainless steel with skeleton made of steel profiles.

  • Paneling and removable parts made of stainless steel
  • Conveyor belt and casing made of stainless steel
  • Stopping device in case of jamming.
  • Timing screw conveyor
  • The distribution of the glue is given by the rubber gluing roll equipped with a scraper having automatic glue film adjustment by a pneumatic device.
The labelling unit consist of:
  • Oscillating labels holding magazine, aluminum roll with horizontal strip gluing profiles.
  • Fingers unit with stainless steel blades comb for a direct transfer of the label on the container.
  • Pneumatic glue pump type “C 7” 
  • Stretching unit with pulleys, belts and rolling wall made of special anti-acid foam rubber.
  • The central drive is transmitted by a gear reducer controlled by the inverter. Manual speed adjustment.

Options:

  • Motor drive head of conveyor with fixed or variable speed (by inverter)
  • Automatic speed adjustment according to the input and output photocells
  • Protections against the accidents by stainless steel boards and Plexiglas boards according to “CE”regulations . Microswitch signalling the alarm for doors opening.
  • Printing unit with ink and perforating needle type or ink-jet.
  • Others on request
0.00 KZT

Hot glue unit with spray nozzles for pre-cut labels or rollfed labels 

  • MEGA ROLL - equipped with SAGITTA roll fed labelling station- develops traditional rollfed labelling, raising quality and flexibility standards so to meet market demands and to satisfy production requirements. Efficient, reliability and ease of use in the most different working condition and variety of materials have driven the design and the manufacturing of this new labeller
  • Labelling machine type MEGA ROLL is fully automatic and has been designed for the application of wrap-around paper and plastic pre-cut labels on cylindrical container and/or shaped.
  • Model MEGA ROLL features platforms that may be driven by pulleys with brushless motorised belts, mechanical cam, or  servo driven motors on each platform.
  • MEGA ROLL installs unique 3 axis motorised system, for the turret, for the unwinding of the film, the cut and transfer of the label. The transfer roller is vacuum type, without grippers and the cutting system with double rotating blades. The labeller has automatic phasing for the label changeover and the electronic control of film tension.
 
Options:
  • Coding/dating device: inkjet
  • Label presence inspection with reject devices
0.00 KZT

Labelling machine type MEGA HOT is fully automatic and has been designed for the application of wrap-around paper and plastic pre-cut labels on cylindrical container and/or shaped.
Model MEGA HOT features platforms that may be driven by pulleys, toothed belts, cams, electronic cams or brushless motors. MEGA HOT installs a hot melt applicator to deliver adhesive to patented controlled fiberization guns onto the container first and then a slot gun integrated in the labelling magazine applies a vertical strip of adhesive on the trailing edge of the label for all its height sealing the label end.

Hot glue unit with nozzles aggregate has several advantages respect to the glue roll hot melt type, such as the absence of adhesive carbonisation, a minimum down time for cleaning and maintenance, minimization of adhesive waste.

  • Base made of stainless steel with skeleton made of steel profiles.
  • Paneling and removable parts made of stainless steel
  • Conveyor belt and casing made of stainless steel
  • Stopping device in case of jamming.
  • Timing screw conveyor
  • The distribution of the glue is given by the rubber gluing roll equipped with a scraper having automatic glue film adjustment by a pneumatic device.

The labelling unit consist of:

  • Oscillating labels holding magazine, aluminium roll with horizontal strip gluing profiles.
  • Fingers unit with stainless steel blades comb for a direct transfer of the label on the container.
  • Fix label magazine with rotating glue pallets
  • 9 plates driven by greased gears or oil bath gears movement
  • 1 labels application on cylindrical or shaped containers
  • Hot-Glue dispenser

Options

  • Electronic containers counter
  • Centrally collected lubrication points
  • Safety clutch on timing screw, infeed and outfeed star
  • Coding / dating device: inkjet
  • Checking for label presence with reject devices
  • Vision system
  • Touch screen operator panel
  • Programmable logic controller
  • Turret electrical height adjustment
0.00 KZT