To obtain a good hygienic condition of the bottles, the first step is to sterilize the parts in touch with the product. This can be achieved through the CIP unit which can work in automatic or semi-automatic modality and with hot or cold solution.
The leak tester is designed to recognize and reject leaking bottles. The working principle is to pressurize the containers for a predetermined period of time and measure the potential losses. The Plc manages all automatic and manual functions and allows to record statistics regarding the faulty bottles.
Reliable and accurate leak detection of cracks min. diameter of 0,2 mm
The PRESS-ON CAPPER is a linear machine used for caps applied on the bottle by pressure. It includes:
Placing system of cap on the neck
Device to snap the cap on the neck
Specific systems to sterilize the caps in order to avoid the contact of contaminating agents present on the cap with the bottle neck
The bottle takes the cap directly from the canal chute. The snapping of the cap on the bottle neck is carried out through the pressure developed by a belt conveyor, provided with a system to adjust the force in order not to stress the bottle.
After 50 years of experience in washing process, Bardi washing machine for 5Gallons, manufactured in different sizes able to guarantee the highest level of bottle hygienic quality today on the market.
Time for washing
Temperature of washing
Pressure of liquids
The treatment time is the result of a washing cycle which can be customized in terms of number of stations and phases according to the customer standard and requirements. Our recommended washing cycle provides 6 main phases: 1. PREWASH - 2. DETERGENT - 3. FIRST RINSE - 4. SANITIZING - 5. SECOND RINSE - 6. FINAL RINSE
The constant monitoring of the temperature is paramount in order to wash the bottles according to the preset values (between 60 and 65°C). An alarm stops the washer in case these set points are not respected.
To optimize the washing process, the washer is equipped with high pressure system, which:
Allows to increase the pressure of the washing jet up to 6 bar
Can be installed on one or more station of the washing phase
It's particularly indicated for difficult-to-clean bottles (hollow handles, shaped bottles)
In cooperation with the main multinational chemical company, we have developed a cleaning protocol in order to guarantee, after the washing treatment, a bottle consistent to the international hygienic norms and standards.
This protocol recommends specific products of different brand, suitable concentration and temperature of the solution (water + chemical product) for each phase of the washing cycle.
Neck Handling patented system to grip the neck of the bottle, guarantees important advantages as:
The possibility to use an high pressure washing jet
The washing of the external part of the bottle inside the washer, thanks to the possibility of the bottle rotation under the action of brushes
The washing of the bottle neck
Washing Rotating Nozzles is fitted with double washing rotating nozzles which guarantee the following advantages:
The jet of water hits not only the bottom, but the handle and the walls too.
The nozzles are self-cleaning (the water flow is inverted at the passing of each bottle) and the washing efficiency is therefore guaranteed. The disassembly for maintenance is considerably reduced.
The beam carrying the bottles is synchronized with the nozzle even in case of chain extension.
Rotary Brushing are motorised and clean the bottle externally. Since they make the bottle spin, the water jet hits not only the bottom but also the sides of the bottle.
The decapper is designed to remove the cap from the returned bottles. The Plc manages all automatic and manual functions and allows to records statistics regarding the incoming bottles. This unit can be up-graded to recognize and discard potentially contaminated bottles. A combination of digital camera and fibre optic detectors allow to reject the bottles returned in the following conditions:
Zilli & Bellini vacuum fillers are suitable to fill liquid or semi-liquid products, with or without pieces, into empty or already pre-filled containers with tuna fish, peeled tomatoes, fruits, pulses, vegetables, ravioli, mushrooms, meat, etc.
The machines can handle rigid round metal, glass and composite containers having a filling capacity up to 5 Kg.
Integration with automatic cleaning system of the seamer CIP
Ultra-clean version with HEPA filter
Monoblock with seamer or Twist-off capping machine