Laminated lasagna and noodles equipment

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Laminated lasagna and noodles equipment

Equipped either with laminating group (for products obtained from sheet pasta) or spreading cone (for products obtained directly from pasta die) upon demand

Stainless steel version available

Suitable for continuous productions; fully automatic running controlled by PLC with relevant keyboard enables moulding of nests of the desired dimensions, shapes and lengths, as well as lasagne, automatically spread onto the drying looms and obtained either from laminated sheet pasta or from a pasta die; width of sheet mms. 510 (upon demand up to mms. 540).

Upon demand the machine can be equipped with the following:

  • Laminating unit for adjustment of sheet-pasta thickness, made up of couple of chromed, ground rollers
  • Automatic loom-feeding device featuring output of 8 pcs. looms cms. 60x120 with automatic loom-forwarding
  • Loom support after moulding, equipped with pre-drying fans
  • Equipped with electronic speed variator suitable for direct coupling with sheeter or extruder.

Technical features of Nesting machine:

  • Interchangeable cutting groups
  • Pneumatic system of tube lifting for nest moulding of various sizes (upon demand)
  • Cross cutting group made up of temporised blade for determination of tagliatelle length, synchronised with loom-forwarding device.

Technical features of Lasagne machine:

  • Longitudinal cutting group made up of adjustable-position rotative blades for determination of lasagna width and side trimming
  • Cross cutting group made up of temporised blade for determination of lasagne length, synchronized with loom-forwarding device.

Equipment supplied upon demand:

  • Special version with expanding cone for production of flat-, round-, oval-, waved-section nests (e.g. “reginette”) obtained from pasta die
  • Special version in stainless steel with direct discharge onto the pasteuriser net for production of fresh, nest-shaped “tagliatelle”.

 

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Suitable for cutting of long pasta, lasagne and “quadrucci” (soup pasta in small square shape). Mould support in anodized aluminium, structure made in sturdy tubular, stainless steel fitted upon wheels.

Technical data:

  • Feeding conveyor belt of sheet pasta in polyester net with independent motorization by electronic speed variator.
  • Adjustable, sheet-opening support with matching roller.
  • Motorization group for moulds equipped with independent motorizations by electronic speed variator.
  • Conveyor belt for collection and transfer of product made in stainless steel with belt in polyurethane.
  • Electric control panel made up of stainless steel casing, insulation IP55,  fitted on board of the machine, equipped with multi-revolutions potentiometer enabling to adjust synchronization speeds.  
  • Pre-arranged for fitting  of moulds,  timer-controlled,impulse-cut for long pasta   and optic eye to adjust cutting length.
  • Pre-arranged for fitting  of calibrating rollers group with independent motorization. 
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Operation control by PLC.Structure in stainless steel

Suitable for automatic distribution of dough. Made up of one trolley running upon tracks, suitable for receiving dough from a mixer and distributing it automatically to various stations (sheeters and/or extruders). Functioning electro-pneumatically, structure entirely in stainless steel with electric control panel IP65. 
Automation is controlled by PLC located inside the control panel, enabling pre-selection of discharges and possible priorities.

Options

  • Special models equipped with double trolley for transport of various types of dough with different features and/or different colour.
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Made in stainless steel it is particularly suitable to be used in production lines of fresh pasta coupled with automatic sheeters or extruders for lasagne or tagliatelle production.
It can also be used coupled with cookers for lasagne and pre-cooked cannelloni in cooking lines.
The refining rollers can be made in ground steel or in thickness-chromed iron, they feature variable diameter depending on models and width and are equipped with scrapers in teflon-coated brass, taking into consideration the large variety of models.

Model equipped with the following:

  • Electronic speed variator
  • Optic-eye for automatic check of sheet pasta tension
  • Side-knives for sheet pasta trimming
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Automatic sheeter to continuously feed moulding machines of ravioli and cappelletti and automatic cutting machines

The machine has been designed and manufactured to continuously feed the ravioli and cappelletti and cutting machines. The rolling shafts and cylinders are set horizontally. The particular opening of the shutters allow an accurate cleaning process of the inside parts that can be carried out in maximum safety conditions for the operator. The laminating-shaft group is equipped with distanced mechanics. All parts in contact with the product are in stainless steel AISI 304.

The double-basin model operates autonomously, since it is equipped with mixing basin of various capacities dependig on the model.
Transfer of the dough from the upper to the lower basin occurs thanks to a pneumatic tilting device.

Also a single-basin model is available, ideal for coupling with a continuous mixer and to be part of continuous production lines.

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Our company propose a new technological solution: looms featuring light alloy profiles in anodized aluminium and heat-resistant, polyester meshed-net, suitable for any kinds of static drying of products to be dehydrated, such as fruit, vegetables and, of course, pasta. These looms are used for any kind of handling, either manual or automatic thanks to their sturdiness and non-deformability.

Technical features:

  • Light, sturdy, easy-to-handle, non-deformable structure
  • Minimum friction enabling smooth running
  • Absence of sharp edges
  • Profile shaping featuring housing guides
  • Heat-resistant, polyester meshed-net
  • Enabling full hygienization
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TKD version complete with pump and litre counter for batch dosage. Used for automatic feeding of liquids and/or eggs to mixers, where dosage is effected by litre counter.

Essential accessory to obtain customized mixtures even with powder or liquid food dye or additives (ex. spinach, tomatoes albumine etc.).

The system is composed of a tank capacity 150 litres, made in stainless steel. Equipped with double-speed beater, safety lid, ball-washing device and discharge valve DN 40. Dosage group composed of pump and programmable litre counter.

The system is fitted on independent trolley made in stainless steel, complete with rapid joints for fastening to the dosage line.


The following versions are available:

  • TK …/C tank built in double-wall with thermal insulation, thickness 40 mms.;
  • TK …/R equipped with freon refrigeration unit to keep constant temperature of the liquid inside the tank.

Models with capacity up to 2500 litres can be supplied upon demand.

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TKD version complete with pump and litre counter for batch dosage. Used for automatic feeding of liquids and/or eggs to mixers, where dosage is effected by litre counter.

Essential accessory to obtain customized mixtures even with powder or liquid food dye or additives (ex. spinach, tomatoes albumine etc.).

The system is composed of a tank capacity 300 litres, made in stainless steel. Equipped with double-speed beater, safety lid, ball-washing device and discharge valve DN 40. Dosage group composed of pump and programmable litre counter.

The system is fitted on independent trolley made in stainless steel, complete with rapid joints for fastening to the dosage line.


The following versions are available:

  • TK …/C tank built in double-wall with thermal insulation, thickness 40 mms.;
  • TK …/R equipped with freon refrigeration unit to keep constant temperature of the liquid inside the tank.

Models with capacity up to 2500 litres can be supplied upon demand.

 

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TKD version complete with pump and litre counter for batch dosage. Used for automatic feeding of liquids and/or eggs to mixers, where dosage is effected by litre counter.

Essential accessory to obtain customized mixtures even with powder or liquid food dye or additives (ex. spinach, tomatoes albumine etc.).

The system is composed of a tank capacity 600 litres, made in stainless steel. Equipped with double-speed beater, safety lid, ball-washing device and discharge valve DN 40. Dosage group composed of pump and programmable litre counter.

The system is fitted on independent trolley made in stainless steel, complete with rapid joints for fastening to the dosage line.


The following versions are available:

  • TK …/C tank built in double-wall with thermal insulation, thickness 40 mms.;
  • TK …/R equipped with freon refrigeration unit to keep constant temperature of the liquid inside the tank.

Models with capacity up to 2500 litres can be supplied upon demand.

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This machine is essential to first surface treatment of the product in order to avoid sticking and retain shape, brightness and colour. Suitable for short pasta, gnocchi, ravioli, tortellini and cappelletti. The different regulation systems which this machine is equipped with enable the highest versatility and use in all fresh or dry pasta production fields. Built in stainless steel with insulated panels, dismountable for easy cleaning and maintenance.

The first pre-drying phase is important to retain shape and colour of the product: this occurs thanks to correct ventilation and efficient heating device

All models are equipped with the following:

  • Electronic variator for vibration intensity
  • Regulation of treatment temperature and regulation of cycle duration
  • Linking ventilation flow with modular ventilation system hot/cold
  • Upon demand special constructions are made

Upon demand

  • Automatic loom-feeding machine mod. MT suitable for looms measuring 120 x 60 cms. with automatic feeding device for collection and spreading of short pasta from pre-dryer.
  • Structure in stainless steel with stock of max. 20 looms and motorized forwarding.
  • Electric control panel prearranged for running with nesting machines and automatic loom stacker mod. IA 32.
  • Model for fresh pasta are completely washable.

Models TP-300 are available for functioning with hot water exchanger, power from 30.000 Kcal per hour.
*Maximum output depends on type of product

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All models can be equipped with sequential programmer (PLC) for accurate and precise control of the drying cycle, thus enabling use of the ideal programs/settings already stored, which you can customize. 

Also, a panel-fitted printer can be supplied to record cycle execution.
The drying chambers are made up of dismountable panelling in zinc, pre-lacquered sheet/panel, protected by high-density cofferdam insulation in polyurethane, thickness mms. 60, ensuring correct running up to a maximum temperature of 70°C.

Experience and technology enabled to optimize the drying process thus ensuring the best possible results by any shapes of long pasta and short pasta

For short pasta

  • EAC mod.E: electric heating
  • EAC mod.B: hot water heating
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All models can be equipped with sequential programmer (PLC) for accurate and precise control of the drying cycle, thus enabling use of the ideal programs/settings already stored, which you can customize. 

Also, a panel-fitted printer can be supplied to record cycle execution.
The drying chambers are made up of dismountable panelling in zinc, pre-lacquered sheet/panel, protected by high-density cofferdam insulation in polyurethane, thickness mms. 60, ensuring correct running up to a maximum temperature of 70°C.

Experience and technology enabled to optimize the drying process thus ensuring the best possible results by any shapes of long pasta and short pasta

For short pasta

  • EAC mod.E: electric heating
  • EAC mod.B: hot water heating
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Continuous mixing of alimentary pasta predisposed for equipped with centrifuge pre-mixer

Suitable for continuous preparation and hydration of alimentary pasta used for production of the following special regional pasta s.a zhaima (jaima) lasagna, kespe.

They are generally used in continuous production lines with possibility to feed the dough automatically up to 8 stations thanks to proper conveyor belts or shuttle-system for delivery pasta batch to other units.

Mixer consist of:

  • ladder and access footpath
  • automatic dosage of water
  • dosing of flour made up of receipt hopper with levels and beater
  • mixing basin with conical fixing shovels that can be turned in all directions, safety grid, pre-arrangement for waste recover cyclone
  • discharge shutter with pneumatic control

Options

  • Centrifuge pre-mixer
  • Dosing plant of eggs and other liquid additives
  • Dosing tank of eggs or liquid additives with capacity from 150 up to 600 lts.
  • Flour feeding from silos or loading hopper
  • Predisposition for fitting of cyclone for automatic scrap recover
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Continuous mixing of alimentary pasta predisposed for equipped with centrifuge pre-mixer

Suitable for continuous preparation and hydration of alimentary pasta used for production of the following special regional pasta s.a zhaima (jaima) lasagna, kespe.

They are generally used in continuous production lines with possibility to feed the dough automatically up to 8 stations thanks to proper conveyor belts or shuttle-system for delivery pasta batch to other units.

Mixer consist of:

  • ladder and access footpath
  • automatic dosage of water
  • dosing of flour made up of receipt hopper with levels and beater
  • mixing basin with conical fixing shovels that can be turned in all directions, safety grid, pre-arrangement for waste recover cyclone
  • discharge shutter with pneumatic control

Options

  • Centrifuge pre-mixer
  • Dosing plant of eggs and other liquid additives
  • Dosing tank of eggs or liquid additives with capacity from 150 up to 600 lts.
  • Flour feeding from silos or loading hopper
  • Predisposition for fitting of cyclone for automatic scrap recover
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Continuous mixing of alimentary pasta predisposed for equipped with centrifuge pre-mixer

Suitable for continuous preparation and hydration of alimentary pasta used for production of the following special regional pasta s.a zhaima (jaima) lasagna, kespe.

They are generally used in continuous production lines with possibility to feed the dough automatically up to 8 stations thanks to proper conveyor belts or shuttle-system for delivery pasta batch to other units.

Mixer consist of:

  • ladder and access footpath
  • automatic dosage of water
  • dosing of flour made up of receipt hopper with levels and beater
  • mixing basin with conical fixing shovels that can be turned in all directions, safety grid, pre-arrangement for waste recover cyclone
  • discharge shutter with pneumatic control

Options

  • Centrifuge pre-mixer
  • Dosing plant of eggs and other liquid additives
  • Dosing tank of eggs or liquid additives with capacity from 150 up to 600 lts.
  • Flour feeding from silos or loading hopper
  • Predisposition for fitting of cyclone for automatic scrap recover
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