Выдув ПЕТ тары

Оборудование для заводов розлива
Uni-Tech offers solutions for your PET bottles production by classic linear machines using servo drives that providing the shortest time to switch between shapes formats, accuracy of the blowing equipment operating, high-quality PET containers and as a consequence quality of product packaged in PET.

 

 

 

design of pet bottles

EVERYTHING STARTS FROM IDEA 

  • Development of basic idea, according to client needs, while preserving of all necessary characteristics of future container
  • Accounting features of blow molding equipment and technological features of PET

PERFECT DESIGN

  • Development of the original design of packaging as soon as possible 
  • Computerized design office, equipped with 10-th workstations 
  • Qualified personnel with 20+ years experience
  • Analysis, knowledge and accounting behavior of PET material during forming
  • Recommendations to the Client from the economic point of view
  • Compliance with all the requirements for filling lines and other technological equipment
  • Compliance with all parameters of technical specifications (height, diameter, filling level etc.)
  • Provision of drawing and computer 3D model to visualize the future packaging design 

PROTOTYPE 

  • Production of the prototype as from PET and other materials for a full presentation and testing of finished packaging
  • Production of test mold
  • Control of the geometric dimensions of the mold
  • Blowing of control sample of bottles
  • Checking the level of filling, height, diameter and strength characteristics of the finished bottle;

MOLDS PRODUCTION

  • Presence at the enterprise specialized plants with a whole range of technological equipment
  • Experience in manufacturing of mold sets molds holders for all types of blow molding equipment of those manufacturers such as Side, Sidel, Sipa, Krones, Blomax, Kosme ...
  • Implementation of complex systems of water-cooled molds 
  • Use high-quality special aluminum alloys
  • Polishing of the mold surface to a mirror shine 
  • Implementation of mold with any difficult configuration 
  • Able to perform a special electrochemical treatment of molds surface, which significantly increases the corrosion resistance of aluminum and durability of molds. 

 

 

 

 

The most versatile blow molding machine on the market. Designed for any production that requires true flexibility and efficiency, this technologically advanced machine allows extensive production regulation and precise adjustments in manufacturing any type of high quality containers: wide mouth, oval, asymmetrical, oriented necks... By making setups easily adjustable, this machine provides more production efficiency than any other when multiple container changes are required.

Video of 1002e in operation

Technical data 

Model

1002e

Capacity

up to 3000 bph

POWER SUPPLY

Power voltage 

400 V, 3-phase (earth + neutral)

Admissible variation 

±5%

Frequency

50 Hz

Admissible variation 

±5%

Total installed power 

80 Kw*

Average power consumption

30 Kw**

AIR/WATER SUPPLY

High pressure air

Max pressure

40 bar

Required flow

250 – 320 m³/h

Air quality

Dry, cold, oil free

Low pressure air

Pressure range

Min 6 bar – Max 10 bar

Required flow

40 m³/h

Air quality

Dry

Water supply

Pressure range

3 to 5 bar

Water infeed temperature

6 – 10 ºC

Cooling power

18.000 KFrig/h

ROOM CONDITIONS

Acceptable room temperature

interval 15º to 45 ºC

Location

Closed environment

Admissible relative humidity

25% to 70%

OVEN

Total heating power

60 Kw

Real consumed power

25 Kw**

Number of heating modules

4 actives + 2

Number of heating zones

8

Number of lamps per module

8

Voltage adjustment range

0 to 220 V

MOULD PRESS

Number of cavities

2

Min. distance between plates (locked) 

205 mm

Max. distance between plates (open) 

365 mm

Total opening stroke

160 mm (adjustable)

PREFORM CONVEYING SYSTEM

Number of carrying plates

40 doubles

Size

280 x 80 mm

STRETCH-BLOW MOULDING SYSTEM

Approach stroke

500 mm

Stretch force

165 Kg

Preblow pressure setting range

0 to 10 bar

PREFORM SIZE

Min. inner neck diameter

14 mm

Max. inner neck diameter

42 mm

CONTAINER SIZE

Max. Capacity

250ml to 3 litter

Max. Diameter

100 mm

Height (max)

335 mm

MACHINE

Instant output range (bottle depending)

Up to 3000 bph**

Machine height + preform loader

3m

Weight

7.000 Kg, appr.

*May change depending on machine’s fitted options

**These parameters will change depending on bottle size and shape, as well as on environmental conditions

 

 

 

 

 

These machines are designed for maximum efficiency production and reliability. Designed to produce up to 6,000 bottles per hour, these machines feature all the latest technological advances to ensure simple operation and true reliability in the manufacturing large quantities of containers.

Video of 2004e in operation

 

Technical data

 Model

2004e

Capacity

up to 6000 bph

POWER SUPPLY

Power voltage 

400 V, 3-phase (earth + neutral)

Admissible variation 

±5%

Frequency

50 Hz

Admissible variation 

±5%

Total installed power 

100 Kw*

Average power consumption

45 Kw**

AIR/WATER SUPPLY

High pressure air

Max pressure

40 bar

Required flow

400 – 550 m³/h

Air quality

Dry, cold, oil free

Low pressure air

Pressure range

Min 6 bar – Max 10 bar

Required flow

40 m³/h

Air quality

Dry

Water supply

Pressure range

3 to 5 bar

Water infeed temperature

6 – 10 ºC

Cooling power

28.000 KFrig/h

ROOM CONDITIONS

Acceptable room temperature

interval 15º to 45 ºC

Location

Closed environment

Admissible relative humidity

25% to 70%

OVEN

Total heating power

72 Kw

Real consumed power

35 Kw**

Number of heating modules

8

Number of heating zones

8

Number of lamps per module

9

Voltage adjustment range

0 to 220 V

MOULD PRESS

Number of cavities

4

Min. distance between plates (locked) 

230 mm

Max. distance between plates (open) 

390 mm

Total opening stroke

160 mm (80+80)

PREFORM CONVEYING SYSTEM

Number of carrying plates

70 (double)

Size

280x80 mm

STRETCH-BLOW MOULDING SYSTEM

Approach stroke

300 mm

Stretch force

310 kg

Preblow pressure setting range

0 to 10 bar

PREFORM SIZE

Min. inner neck diameter

18 mm

Max. inner neck diameter

50 mm

CONTAINER SIZE

Max. Capacity

250ml to 3 litter

Max. Diameter

100 mm

Height (max)

335 mm

MACHINE

Instant output range (bottle depending)

Up to 6000 bph

Machine height + preform loader

3.70 m

Weight

9.000 Kg, appr.

*May change depending on machine’s fitted options

**These parameters will change depending on bottle size and shape, as well as on environmental conditions

 

 

  

 

 

These machines are designed for maximum efficiency production and reliability. Designed to produce up to 10,000 bottles per hour, these machines feature all the latest technological advances to ensure simple operation and true reliability in the manufacturing large quantities of containers. 

Video of 2006e in operation

 

Technical data

 Model

2006e

Capacity

up to 10000 bph

POWER SUPPLY

Power voltage 

380 V, 3-phase (earth + neutral)

Admissible variation 

±5%

Frequency

50 Hz

Admissible variation 

±5%

Total installed power 

130 Kw*

Average power consumption

55 Kw**

AIR/WATER SUPPLY

High pressure air

Max pressure

40 bar

Required flow

600 – 750 m³/h

Air quality

Dry, cold, oil free

Low pressure air

Pressure range

Min 6 bar – Max 10 bar

Required flow

50 m³/h

Air quality

Dry

Water supply

Pressure range

3 to 5 bar

Water infeed temperature

6 – 10 ºC

Cooling power

32.000 KFrig/h

ROOM CONDITIONS

Acceptable room temperature

interval 15º to 45 ºC

Location

Closed environment

Admissible relative humidity

25% to 70%

OVEN

Total heating power

125 Kw

Real consumed power

30 Kw**

Number of heating modules

12

Number of heating zones

8

Number of lamps per module

8

Voltage adjustment range

0 to 220 V

MOULD PRESS

Number of cavities

6

Min. distance between plates (locked) 

230 mm

Max. distance between plates (open) 

390 mm

Total opening stroke

160 mm (80+80)

PREFORM CONVEYING SYSTEM

Number of carrying plates

96 (double)

Size

280 x 80 mm

STRETCH-BLOW MOULDING SYSTEM

Approach stroke

300 mm

Stretch force

250 Kg

Preblow pressure setting range

0 to 10 bar

PREFORM SIZE

Min. inner neck diameter

18 mm

Max. inner neck diameter

50 mm

CONTAINER SIZE

Max. Capacity

250ml to 3 litter

Max. Diameter

110 mm

Height (max)

350 mm

MACHINE

Instant output range (bottle depending)

Up to 10000 bph**

Machine height + preform loader

3.70 m

Weight

12.000 Kg, appr.

*May change depending on machine’s fitted options

**These parameters will change depending on bottle size and shape, as well as on environmental conditions

 

 

 

 

tHandle options

Thanks to high productivity levels coupled with simplicity of use, excellent versatility and low-maintenance requirements, these preforms blow molding machines provide optimal production returns. They are simple, easy to use, economical and productive. Such machines are perfect for businesses starting out in container production.

Video of Maxi Blow in operation

 

Technical data

Model 

MaxiBlow

1. POWER SUPPLY

 

1.1. Mains

 

Power voltage

400 V, 3-phase (earth + neutral)

Admissible variation

+/- 5%

Frequency

50 Hz

Admissible variation

+/- 5%

Total installed power

45Kw

Average power consumption

18 Kw

 

 

2. AIR/WATER SUPPLY

 

2.1. Pneumatic network

 

2.1.1. High pressure air

 

Max pressure

35 bar

Required flow

240m3/h

Air quality

Dry, cold, oil free

2.1.2. Low pressure air

 

Pressure range

Min 6 bar - Max 10 bar

Required flow

50m3/h

Air quality

Dry

2.1.3. Water supply

 

Pressure range

3 to 5 bar

Water infeed temperature

6 - 10 °C

Cooling power

12.000KFrig/h

 

 

3. ROOM CONDITIONS

 

Acceptable room temperature interval

15° to 45 °C

Location

Closed environment

Admissible relative humidity

25% to 70%

 

 

4. OVEN

 

Total heating power

33 Kw

Real consumed power

12 Kw

Number of heating modules

 

Number of heating zones

 

Number of lamps per module

 

Voltage adjustment range

0 to 220 V

 

 

5. MOULD PRESS

 

Number of cavities

1

Min. distance between plates (locked)

 

Max. distance between plates (open)

 

Total opening stroke

 

 

 

6. PREFORM CONVEYING SYSTEM

 

Number of carrying plates

75

Size

60 x 60 mm

 

 

7. STRETCH-BLOW MOULDING SYSTEM

 

Approach stroke

 

Stretch force

 

Preblow pressure setting range

 

 

 

8. PREFORM SIZE

 

Min. inner neck diameter

21 mm

Max. inner neck diameter

50 mm

 

 

9. CONTAINER SIZE

 

Max. capacity

250ml to 10 liters

Max. diameter

200 mm

Height (max)

435 mm

 

 

10. MACHINE

 

Mechanical output range

Up to 800-1100 bottles/h

Machine height with preform loader

2.5 m

Weight

3.500 Kg, appr.

[1]

May change depending on machine's fitted options

[2]

These parameters will change depending on bottle size and shape, as well as on environmental conditions

 

 

 

  

 

This machine is unique in its category. Specially designed for large formats, this machine is the market leader thanks to its quality, high productivity (with an unbeatable production/cavity ratio) and profitability. The robustness and versatility of the 2002e-G Series makes it the perfect option for large volume container production up to 10 liters with 2400 bph * 5liters capacity, while the machines can easily be adapted for any special requirements.

Video of 2002eG in operation

 

Technical data

 Model

2002eG

1. POWER SUPPLY

 

1.1. Mains

 

Power voltage

400 V, 3-phase (earth + neutral)

Admissible variation

+/- 5%

Frequency

50 Hz

Admissible variation

+/- 5%

Total installed power

120Kw 1

Average power consumption

40 Kw 2

 

 

2. AIR/WATER SUPPLY

 

2.1. Pneumatic network

 

2.1.1. High pressure air

 

Max pressure

40 bar

Required flow

500 - 730m3/h

Air quality

Dry, cold, oil free

2.1.2. Low pressure air

 

Pressure range

Min 6 bar - Max 10 bar

Required flow

100m3/h

Air quality

Dry

2.1.3. Water supply

 

Pressure range

3 to 5 bar

Water infeed temperature

6 - 10 °C

Cooling power

28.000KFrig/h

 

 

3. ROOM CONDITIONS

 

Acceptable room temperature interval

15° to 45 °C

Location

Closed environment

Admissible relative humidity

25% to 70%

 

 

4. OVEN

 

Total heating power

90 Kw

Real consumed power

35 Kw2

Number of heating modules

6

Number of heating zones

9

Number of lamps per module

9

Voltage adjustment range

0 to 220 V

 

 

5. MOULD PRESS

 

Number of cavities

2

Min. distance between plates (locked)

310 mm

Max. distance between plates (open)

520 mm

Total opening stroke

210 mm (adjustable)

 

 

6. PREFORM CONVEYING SYSTEM

 

Number of carrying plates

80

Size

280 x 62 mm

 

 

7. STRETCH-BLOW MOULDING SYSTEM

 

Approach stroke

550 mm

Stretch force

250 Kg

Preblow pressure setting range

0 to 15 bar

 

 

8. PREFORM SIZE

 

Min. inner neck diameter

21 mm

Max. inner neck diameter

42 mm

 

 

9. CONTAINER SIZE

 

Max. capacity

250ml to 10 liters

Max. diameter

220 mm

Height (max)

420 mm

 

 

10. MACHINE

 

Mechanical output range

Up to 2600 bottles/h [1]

Machine height with preform loader

3.700 mm

Weight

9.000 Kg, appr.

 

 

 

 

[1]

May change depending on machine's fitted options

[2]

These parameters will change depending on bottle size and shape, as well as on environmental conditions

 

 

  

 

 

This machine is unique in its category. Specially designed for large formats, this machine is the market leader thanks to its quality, high productivity (with an unbeatable production/cavity ratio) and profitability. The robustness and versatility of the 2003e-G Series makes it the perfect option for large volume container production up to 10 liters with 4000 bph * 5liters capacity, while the machines can easily be adapted for any special requirements.

Video of 2003eG in operation

 

Technical data

 Model

2003eG

1. POWER SUPPLY

 

1.1. Mains

 

Power voltage

400 V, 3-phase (earth + neutral)

Admissible variation

+/- 5%

Frequency

50 Hz

Admissible variation

+/- 5%

Total installed power

115Kw 1

Average power consumption

50 Kw 2

 

 

2. AIR/WATER SUPPLY

 

2.1. Pneumatic network

 

2.1.1. High pressure air

 

Max pressure

40 bar

Required flow

750-1050m3/h

Air quality

Dry, cold, oil free

2.1.2. Low pressure air

 

Pressure range

Min 6 bar - Max 10 bar

Required flow

100m3/h

Air quality

Dry

2.1.3. Water supply

 

Pressure range

3 to 5 bar

Water infeed temperature

6 - 10 °C

Cooling power

35.000KFrig/h

 

 

3. ROOM CONDITIONS

 

Acceptable room temperature interval

15° to 45 °C

Location

Closed environment

Admissible relative humidity

25% to 70%

 

 

4. OVEN

 

Total heating power

90 Kw

Real consumed power

40 Kw2

Number of heating modules

9

Number of heating zones

10

Number of lamps per module

9

Voltage adjustment range

0 to 220 V

 

 

5. MOULD PRESS

 

Number of cavities

3

Min. distance between plates (locked)

310 mm

Max. distance between plates (open)

520 mm

Total opening stroke

210 mm (adjustable)

 

 

6. PREFORM CONVEYING SYSTEM

 

Number of carrying plates

96

Size

250 x 80 mm

 

 

7. STRETCH-BLOW MOULDING SYSTEM

 

Approach stroke

550 mm

Stretch force

250 Kg

Preblow pressure setting range

0 to 15 bar

 

 

8. PREFORM SIZE

 

Min. inner neck diameter

18 mm

Max. inner neck diameter

50 mm

 

 

9. CONTAINER SIZE

 

Max. capacity

up to 10 liters

Max. diameter

190 mm

Height (max)

415 mm

 

 

10. MACHINE

 

Mechanical output range

Up to 4000 bottles/h [1]

Machine height with preform loader

3.700 mm

Weight

12.000 Kg, appr.

[1]

May change depending on machine's fitted options

[2]

These parameters will change depending on bottle size and shape, as well as on environmental conditions

 

 

 

 

PET kegs production 

5001G: Easy to use and reliable for large container production

Specially designed for large-capacity containers (up to 30l), the 5001e-G blow molding machine was developed to cater for the demands and difficulties of large container blowing. These high performance and top quality machines are market leaders in terms of technology, sturdiness, ease-of-use and multiple customization options to suit each customer’s production needs.

Video of 5001G PET Kegs production

 

Technical data

 Model

5001G

Capacity

up to 350/750 (One-way) bph

POWER SUPPLY

Power voltage 

400 V, 3-phase (earth + neutral)

Admissible variation 

±5%

Frequency

50 Hz

Admissible variation 

±5%

Total installed power 

150 Kw*

Average power consumption

80 Kw**

AIR/WATER SUPPLY

High pressure air

Max pressure

40 bar

Required flow

200 – 550 m³/h

Air quality

Dry, cold, oil free

Low pressure air

Pressure range

Min 6 bar – Max 10 bar

Required flow

50 m³/h

Air quality

Dry

Water supply

Pressure range

3 to 5 bar

Water infeed temperature

6 – 10 ºC

Cooling power

16.000 kcal/h

ROOM CONDITIONS

Acceptable room temperature

interval 15º to 45 ºC

Location

Closed environment

Admissible relative humidity

25% to 70%**

OVEN

Total heating power

102 Kw

Real consumed power

50 Kw**

Number of heating modules

6 active

Number of heating zones

 

Number of lamps per module

16

Voltage adjustment range

0 to 220 V

MOULD PRESS

Number of cavities

 1

Min. distance between plates (locked) 

 

Max. distance between plates (open) 

 

Total opening stroke

 

PREFORM CONVEYING SYSTEM

Number of carrying plates

50 (neck Ø< 68mm) 25 (Ø 68 to 110mm)

Size

70                                    140

STRETCH-BLOW MOULDING SYSTEM

Approach stroke

 

Stretch force

 

Preblow pressure setting range

 

PREFORM SIZE

Min. inner neck diameter

40 mm

Max. inner neck diameter

110 mm

CONTAINER SIZE

Max. Capacity

up to 30 litters

Max. Diameter

335 mm

Height (max)

595 mm

MACHINE

Instant output range (bottle depending)

Up to 750 bph (20 litters containers)
Up to 500 bph (30 litters containers)

Machine height + preform loader

3.70 m

Weight

9.500 Kg, appr.

 

 

*May change depending on machine’s fitted options

**These parameters will change depending on bottle size and shape, as well as on environmental conditions

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