KERRES

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Products "KERRES"

Kerres smoke-air®: smoking, hot air cooking, cooking : " THE FINE ART OF SMOKING" KERRES provides smoking and cooking equipment all over the world

The swabian company KERRES from Backnang develops and sells, with its now more than 50 employees since the company´s foundation in April 1966 , smoking and cooking equipment to meat and fish processing companies all around the globe. Small businesses as well as the big industry in more than 50 countries around the world are convinced of the " fine type of smoking ". The products range comes from the combined cabinet CS 350, the small kitchen wonder for the catering business with up to 50 kg capacity, goes until the large industrial equipment for a batch capacity of up to 4 tons of dried, smoked and cooked product. Especially for the small and middle sized businesses KERRES offers a variety of customizable solutions, everywhere, where economic and environmental friendly hot treatment of food is requested. The program of universal systems for smoking and cooking is complemented with cooking kettles in a range from 250-1000 liters capacity, as well as the special cooking- , roasting- and intensive cooling houses. For the production of raw sausages and hams, as well as typical cold smoke products KERRES offers a well developed and approved clima - smoke – ripening and conditioning technology.

Kerres cleaning systems : washing systems for the food and non-food industry.

Since 1966, Kerres develops and builds equipment for food processing industry. Part of the portfolio of KERRES is the development and manufacturing of washing systems. This washing systems are used for cleaning equipment in the food production, but also for the chemical, pharmaceutical and automotive industries. Intelligent engineering combined with quality process engineering are completely done and implemented in our own house within the different departments. Thanks to our experience we know that the cleaning of equipment and facilities must be especially hygienic, comfortable, and economical. The flexible design of our equipment offers the right configuration for every request and for any size of operation, it ensures seamless integration into any business. Whether crate tunnel washers for the cleaning and drying of boxes, molds-, or big- boxes, or special washing machines for loading and transport trolleys - We are specialized to realize individual wishes.

 

Fish products need a different processing than meat products. Salmon, trout, herring - and mackerel fillets for example, have to be placed in a lying position on grates or plates. Kerres has developed a smoking system which meets these special requirements: The Fishsmoker System.

During the improvement of fish, poultry and other kinds of food, which have to be treated in a lying position, the horizontal air circulation system provides a consistent treatment atmosphere inside the chamber and ensures even drying results within the entire batch also with maximum yields.

Your benefits:

  • energy saving mode of operation
  • low sawdust consumption
  • short smoking times
  • low loss of weight
  • high utilization

PLC K-Touch 4012

K-touch panel Kerres

New developed touch screen control - and all processes always at sight

Some touches on the control panel are enough, then the microprocessor control automatically takes over: It constantly monitors and controls all the parameters and ensures a precise clima and repeatable, reliable processes.

  • Touch screen
  • Clear control
  • Simple operation
  • Microprocessor-controlled technology
  • PC networking
  • Documentation of processes
  • Stored programs are always reliable repeatable
  • Power failure protection

Hybrid Airflow Circulation System

With the Hybrid Airflow Circulation System with air flaps for Universal Smokehouses you have the ability to control the direction of the airflow and reach faster processing times, higher product output, energy savings, less weight loss, and absolute uniformity throughout the final product. Perfect for product hung on sticks, or laid on screens. Throughout the world members of the KERRES family are cooking 38 screens of Beef Jerky at a time with absolute evenness throughout the entire truck.

 

0.00 KZT

Fish products need a different processing than meat products. Salmon, trout, herring - and mackerel fillets for example, have to be placed in a lying position on grates or plates. Kerres has developed a smoking system which meets these special requirements: The Fishsmoker System.

During the improvement of fish, poultry and other kinds of food, which have to be treated in a lying position, the horizontal air circulation system provides a consistent treatment atmosphere inside the chamber and ensures even drying results within the entire batch also with maximum yields.

Your benefits:

  • energy saving mode of operation
  • low sawdust consumption
  • short smoking times
  • low loss of weight
  • high utilization

PLC K-Touch 4012

New developed touch screen control - and all processes always at sight

Some touches on the control panel are enough, then the microprocessor control automatically takes over: It constantly monitors and controls all the parameters and ensures a precise clima and repeatable, reliable processes.

  • Touch screen
  • Clear control
  • Simple operation
  • Microprocessor-controlled technology
  • PC networking
  • Documentation of processes
  • Stored programs are always reliable repeatable
  • Power failure protection

Hybrid Airflow Circulation System

With the Hybrid Airflow Circulation System with air flaps for Universal Smokehouses you have the ability to control the direction of the airflow and reach faster processing times, higher product output, energy savings, less weight loss, and absolute uniformity throughout the final product. Perfect for product hung on sticks, or laid on screens. Throughout the world members of the KERRES family are cooking 38 screens of Beef Jerky at a time with absolute evenness throughout the entire truck.

 

0.00 KZT

Fish products need a different processing than meat products. Salmon, trout, herring - and mackerel fillets for example, have to be placed in a lying position on grates or plates. Kerres has developed a smoking system which meets these special requirements: The Fishsmoker System.

During the improvement of fish, poultry and other kinds of food, which have to be treated in a lying position, the horizontal air circulation system provides a consistent treatment atmosphere inside the chamber and ensures even drying results within the entire batch also with maximum yields.

Your benefits:

  • energy saving mode of operation
  • low sawdust consumption
  • short smoking times
  • low loss of weight
  • high utilization

PLC K-Touch 4012

K-touch panel Kerres

New developed touch screen control - and all processes always at sight

Some touches on the control panel are enough, then the microprocessor control automatically takes over: It constantly monitors and controls all the parameters and ensures a precise clima and repeatable, reliable processes.

  • Touch screen
  • Clear control
  • Simple operation
  • Microprocessor-controlled technology
  • PC networking
  • Documentation of processes
  • Stored programs are always reliable repeatable
  • Power failure protection

Hybrid Airflow Circulation System

With the Hybrid Airflow Circulation System with air flaps for Universal Smokehouses you have the ability to control the direction of the airflow and reach faster processing times, higher product output, energy savings, less weight loss, and absolute uniformity throughout the final product. Perfect for product hung on sticks, or laid on screens. Throughout the world members of the KERRES family are cooking 38 screens of Beef Jerky at a time with absolute evenness throughout the entire truck.

 

0.00 KZT

Universal smokehouse JetSmoke 2250 KERRES

The KERRES JET SMOKE universal smokehouses provide a constant quality - with all smoking processes and heat treatment methods. The smouldering of the sawdust in the separate smoke generator and the exact co-ordinated circulation in the smokehouse ensure first-class products.

The fully automatic process control enables reliable production processes. 

Environmental friendly and economical: The JET SMOKE System

JET SMOKE is a smoke circulating system which reduces the smoke emissions to the statutory levels - in fact below them. The smoke is continuously regenerated via the smoke generator. The benefit: the circulation system is sealed; no fresh air enters the system and there's virtually no exhaust gas. This method ensures a particularly environmental friendly and economical operation in all processes.

In this closed JET SMOKE system the generated smoke is used in the best possible way.

It stands for:

  • minimum energy requirements
  • environmental friendly
  • lower loss of weight as conventional procedures. 

In contrast to open systems the requirement of smoking materials for the JET SMOKE System is up to 40 % lower. Subsequent combustion units, smoke scrubbers or catalytic converters are unnecessary.

Our benefits:

  • you save energy
  • you need less sawdust
  • you have shorter smoking times
  • you have a lower loss of weight

At a glance:

  • drying, smoking, dry cooking, baking, cooking, air-conditioning, showering
  • integrated or separate smoke generator
  • four different sizes + modular design for big units
  • all kinds of smoking processes: hot smoking, intensive smoking, cold smoking
  • available for various heating methods: electricity, gas, oil, steam
  • environmentally friendly by „TA-Air"
  • floor passable, on request also for overhead trolley systems
  • easy to clean with integrated foam cleaning system
  • integrated bottom drainage
  • microprocessor-control, reliably repeatable processes
  • available as closed or exhaust air reduces circulation system
  • modular design: easy to install on the spot
  • sawdust smoke, friction smoke and liquid smoke
  • all smoking- and cooking-systems with the Hybrid Airflow Circulation System available.

Hybrid Airflow Circulation System

With the Hybrid Airflow Circulation System with air flaps for Universal Smokehouses you have the ability to control the direction of the airflow and reach faster processing times, higher product output, energy savings, less weight loss, and absolute uniformity throughout the final product. Perfect for product hung on sticks, or laid on screens. Throughout the world members of the KERRES family are cooking 38 screens of Beef Jerky at a time with absolute evenness throughout the entire truck.

 Airflow1

 Airflow2

 Airflow3

Technical data

Other kinds of heating methods on request. Subject to technical modifications.
* Units with sawdust smoke generator built into the door (RET-C-G).
** Units with friction smoke generator built into the door.(RET-C-RR).

 

0.00 KZT

Universal Smokehouse JS 1250 RET-C-RR KERRES

At а glance: 

  • environmental-friendly Ьу .TA-Air"
  • various smoke systems, sawdust smoke and liquid smoke
  • K-Touch 4012 in your national language
  • supplied with stainless-steel evaporator for
  • cold smoking processes as standard closed system, therefore low energy consumption and
  • lower loss of weight

Environmental-friendly and economical: The JET SMOKE-System 


JET SMOKE is а smoke circulation system, that reduces smoke emissions to the stationary levels - in fact way below them. The smoke is constantly regenerated via the smoke generator. The advantage: No fresh air enters the system and there is virtually по exhaust gas. This method ensures а particularly environmentally friendly and economical operation in all processes. 
ln This closed JET SMOKE system the generated smoke is used in the best possi­Ыe way.

lt stands for:

  • minimum energy requirements
  • environmental-friendliness
  • loss of weight as with conventional procedures

ln contrast to ореп systems the requirement of smoking materials for the closed JET SMOKE-System is up to 40% lower. Subsequent combustion units, smoke scrubbers or catalytic converters are unnecessary. 

0.00 KZT

Universal Smokehouse JS 1250 RET-C-G KERRES

At а glance: 

  • environmental-friendly Ьу .TA-Air"
  • various smoke systems, sawdust smoke and liquid smoke
  • K-Touch 4012 in your national language
  • supplied with stainless-steel evaporator for
  • cold smoking processes as standard closed system, therefore low energy consumption and
  • lower loss of weight

Environmental-friendly and economical: The JET SMOKE-System 


JET SMOKE is а smoke circulation system, that reduces smoke emissions to the stationary levels - in fact way below them. The smoke is constantly regenerated via the smoke generator. The advantage: No fresh air enters the system and there is virtually по exhaust gas. This method ensures а particularly environmentally friendly and economical operation in all processes. 
ln This closed JET SMOKE system the generated smoke is used in the best possi­Ыe way.

lt stands for:

  • minimum energy requirements
  • environmental-friendliness
  • loss of weight as with conventional procedures

ln contrast to ореп systems the requirement of smoking materials for the closed JET SMOKE-System is up to 40% lower. Subsequent combustion units, smoke scrubbers or catalytic converters are unnecessary. 

0.00 KZT

Tunnel washing machine type Cleanline - 1000

  • unit completely made of stainless steel
  • drive adjustable
  • large doors for cleaning and maintenance
  • the unit corresponds to hygiene standard
  • modular design - extendable at any time - for example with modules for: remove of labels, cleaning of pallets, cold air and hot air blow-off, cleaning of moulds

Your benefits:

  • quick and efficient cleaning and drying
  • economical
  • environmental friendly
  • simple cleaning of the unit
  • modular design
  • completely made of stainless steel
  • hygiene standard with an high developed filter system
  • available in all current heating methods

also 2 lanes available!

This water is then fed into the main tank of the washing zone where it is used again. Therefore minimal water, energy and chemical consumption together with maximum cleaning results.

  • Optionally, the unit can be extended with a prewashing modul and/or a drying modul.

Expendable with pre-washing and drying module!*- excluding Infeed out-feeding table

Optional accessories for tunnels:

  • intake module (cleaning of pallets)
  • pre-wash module for boxes with a lot of rest blood or very heavy soiling
  • pre-wash module (needed when the hygienic requirements are very high)
  • cleaning of ham and pastry moulds: high pressure module
  • cold air drying
  • hot air drying
  • rinse water boiler 30 kW (waterinlet +10C) and 12 kW (+50C) rinsing with steam
  • heat exchanger
  • medium-presure and main-wash pump
  • tank heating with heating coils
  • self-cleaning drum filter
  • detergent dosing pump
  • steam exhaust
  • cleaning of pallets (machine operating width 900 mm)
  • Intake and outlet coveyor with drive
  • Intake and outlet conveyer without drive.
  • container return for one-man operation
  • stainless steel self-cleaning drum filter with return pump and catch-basket in
  • the pre-wash zone
  • high pressure zone
  • connection 3 x 230V/ 60 Hz, outlet module
  • special voltage possible
0.00 KZT

Tunnel washing machine type Cleanline - 800

  • unit completely made of stainless steel
  • drive adjustable
  • large doors for cleaning and maintenance
  • the unit corresponds to hygiene standard
  • modular design - extendable at any time - for example with modules for: remove of labels, cleaning of pallets, cold air and hot air blow-off, cleaning of moulds

Your benefits:

  • quick and efficient cleaning and drying
  • economical
  • environmental friendly
  • simple cleaning of the unit
  • modular design
  • completely made of stainless steel
  • hygiene standard with an high developed filter system
  • available in all current heating methods

also 2 lanes available!

This water is then fed into the main tank of the washing zone where it is used again. Therefore minimal water, energy and chemical consumption together with maximum cleaning results.

  • Optionally, the unit can be extended with a prewashing modul and/or a drying modul.

Expendable with pre-washing and drying module!*- excluding Infeed out-feeding table

Optional accessories for tunnels:

  • intake module (cleaning of pallets)
  • pre-wash module for boxes with a lot of rest blood or very heavy soiling
  • pre-wash module (needed when the hygienic requirements are very high)
  • cleaning of ham and pastry moulds: high pressure module
  • cold air drying
  • hot air drying
  • rinse water boiler 30 kW (waterinlet +10C) and 12 kW (+50C) rinsing with steam
  • heat exchanger
  • medium-presure and main-wash pump
  • tank heating with heating coils
  • self-cleaning drum filter
  • detergent dosing pump
  • steam exhaust
  • cleaning of pallets (machine operating width 900 mm)
  • Intake and outlet coveyor with drive
  • Intake and outlet conveyer without drive.
  • container return for one-man operation
  • stainless steel self-cleaning drum filter with return pump and catch-basket in
  • the pre-wash zone
  • high pressure zone
  • connection 3 x 230V/ 60 Hz, outlet module
  • special voltage possible
0.00 KZT

Tunnel washing machine type Cleanline - 600

  • unit completely made of stainless steel
  • drive adjustable
  • large doors for cleaning and maintenance
  • the unit corresponds to hygiene standard
  • modular design - extendable at any time - for example with modules for: remove of labels, cleaning of pallets, cold air and hot air blow-off, cleaning of moulds

Your benefits:

  • quick and efficient cleaning and drying
  • economical
  • environmental friendly
  • simple cleaning of the unit
  • modular design
  • completely made of stainless steel
  • hygiene standard with an high developed filter system
  • available in all current heating methods

also 2 lanes available!

This water is then fed into the main tank of the washing zone where it is used again. Therefore minimal water, energy and chemical consumption together with maximum cleaning results.

  • Optionally, the unit can be extended with a prewashing modul and/or a drying modul.

Expendable with pre-washing and drying module!*- excluding Infeed out-feeding table

Optional accessories for tunnels:

  • intake module (cleaning of pallets)
  • pre-wash module for boxes with a lot of rest blood or very heavy soiling
  • pre-wash module (needed when the hygienic requirements are very high)
  • cleaning of ham and pastry moulds: high pressure module
  • cold air drying
  • hot air drying
  • rinse water boiler 30 kW (waterinlet +10C) and 12 kW (+50C) rinsing with steam
  • heat exchanger
  • medium-presure and main-wash pump
  • tank heating with heating coils
  • self-cleaning drum filter
  • detergent dosing pump
  • steam exhaust
  • cleaning of pallets (machine operating width 900 mm)
  • Intake and outlet coveyor with drive
  • Intake and outlet conveyer without drive.
  • container return for one-man operation
  • stainless steel self-cleaning drum filter with return pump and catch-basket in
  • the pre-wash zone
  • high pressure zone
  • connection 3 x 230V/ 60 Hz, outlet module
  • special voltage possible
0.00 KZT

Tunnel washing machine type Cleanline - 400

  • unit completely made of stainless steel
  • drive adjustable
  • large doors for cleaning and maintenance
  • the unit corresponds to hygiene standard
  • modular design - extendable at any time - for example with modules for: remove of labels, cleaning of pallets, cold air and hot air blow-off, cleaning of moulds

Your benefits:

  • quick and efficient cleaning and drying
  • economical
  • environmental friendly
  • simple cleaning of the unit
  • modular design
  • completely made of stainless steel
  • hygiene standard with an high developed filter system
  • available in all current heating methods

also 2 lanes available!

This water is then fed into the main tank of the washing zone where it is used again. Therefore minimal water, energy and chemical consumption together with maximum cleaning results.

  • Optionally, the unit can be extended with a prewashing modul and/or a drying modul.

Expendable with pre-washing and drying module!*- excluding Infeed out-feeding table

Optional accessories for tunnels:

  • intake module (cleaning of pallets)
  • pre-wash module for boxes with a lot of rest blood or very heavy soiling
  • pre-wash module (needed when the hygienic requirements are very high)
  • cleaning of ham and pastry moulds: high pressure module
  • cold air drying
  • hot air drying
  • rinse water boiler 30 kW (waterinlet +10C) and 12 kW (+50C) rinsing with steam
  • heat exchanger
  • medium-presure and main-wash pump
  • tank heating with heating coils
  • self-cleaning drum filter
  • detergent dosing pump
  • steam exhaust
  • cleaning of pallets (machine operating width 900 mm)
  • Intake and outlet coveyor with drive
  • Intake and outlet conveyer without drive.
  • container return for one-man operation
  • stainless steel self-cleaning drum filter with return pump and catch-basket in
  • the pre-wash zone
  • high pressure zone
  • connection 3 x 230V/ 60 Hz, outlet module
  • special voltage possible
0.00 KZT

Tunnel washing machine type Cleanline - 200

  • unit completely made of stainless steel
  • drive adjustable
  • large doors for cleaning and maintenance
  • the unit corresponds to hygiene standard
  • modular design - extendable at any time - for example with modules for: remove of labels, cleaning of pallets, cold air and hot air blow-off, cleaning of moulds

Your benefits:

  • quick and efficient cleaning and drying
  • economical
  • environmental friendly
  • simple cleaning of the unit
  • modular design
  • completely made of stainless steel
  • hygiene standard with an high developed filter system
  • available in all current heating methods

also 2 lanes available!

This water is then fed into the main tank of the washing zone where it is used again. Therefore minimal water, energy and chemical consumption together with maximum cleaning results.

  • Optionally, the unit can be extended with a prewashing modul and/or a drying modul.

Expendable with pre-washing and drying module!*- excluding Infeed out-feeding table

Optional accessories for tunnels:

  • intake module (cleaning of pallets)
  • pre-wash module for boxes with a lot of rest blood or very heavy soiling
  • pre-wash module (needed when the hygienic requirements are very high)
  • cleaning of ham and pastry moulds: high pressure module
  • cold air drying
  • hot air drying
  • rinse water boiler 30 kW (waterinlet +10C) and 12 kW (+50C) rinsing with steam
  • heat exchanger
  • medium-presure and main-wash pump
  • tank heating with heating coils
  • self-cleaning drum filter
  • detergent dosing pump
  • steam exhaust
  • cleaning of pallets (machine operating width 900 mm)
  • Intake and outlet coveyor with drive
  • Intake and outlet conveyer without drive.
  • container return for one-man operation
  • stainless steel self-cleaning drum filter with return pump and catch-basket in
  • the pre-wash zone
  • high pressure zone
  • connection 3 x 230V/ 60 Hz, outlet module
  • special voltage possible
0.00 KZT

Tunnel washing machine type Cleanline - S200

Compact tunnel washing maschine for fast and effective cleaning of light to medium soiled euro boxes E1-E2-E3 type :

The system is divided into a main wash and rinse zone. In the main-wash zone, the boxes are washed with hot water, which is maintened by the built-in tank heating at the desired constant temperature.

The water in the main wash zone is constantly filtered through a sophisticated filter system. The boxes are rinsed with clean fresh water. This water is then fed into the main tank of the washing zone where it is used again. Therefore minimal water, energy and chemical consumption together with maximum cleaning results.

  • This water is then fed into the main tank of the washing zone where it is used again. Therefore minimal water, energy and chemical consumption together with maximum cleaning results.
  • Optionally, the unit can be extended with a prewashing modul and/or a drying modul.

Expendable with pre-washing and drying module!*- excluding Infeed out-feeding table

0.00 KZT

With our smoke stick washing machine you can clean 500 sticks with one wash-cycle.Through the intelligent control you save time and costs, because the system works semin automatic mode. Thanks to the clever, saving dosing technique only the really needed amount of cleaning detergent is injected.

  • Amortisation of investment costs after shortest time
  • Extreme time saving (only still 10 minutes work input)
  • The optimized, semi automatic cleaning cycle, as well as the clever practice details guarantee a perfect cleaning result.
  • Cleaning detergent can be filled in handish.
  • Water consumption per cycle ca 300 Liter, depending on amount of sticks
  • Saving of cleaning detergent through dirt depending dosing intensity is adjustable by OPERATOR
  • 2 cleaning programs (heavy and normal soiling)
  • Integrated heating (temperature is maintained on optimum level)
  • Perfect working height through comfortable ergonometry
  • Low operating and maintenance costs
0.00 KZT

The cleaning unit can be used for cleaning big containers in all areas of the food and non-food industry.
The machine can be fully incorporated in the production process - thus less big boxes are circulating. Your staff is deployed more rationally and economically.

7 separate washing cycles - each individually programmed:

  1. Posititon the big box on the rotating table - the swinging door automatically closes.
  2. Pre-washing: fresh cold water (non recycled) - removal of larger dirt pieces.
  3. Main-washing: cleaning of the entire big box inside, outside and the entire bottom with 55°C warm water and chemical (automatic dosing).
  4. Rinsing: soap and tiny dirt pieces removed with at least 82°C hot water.
  5. Dripping - the big box spins automatically in the machine during the dripping phase, free water is realeased from the big box.
  6. Steam exhaust.
  7. Automatic opening of the door - the big box can be removed.

Description:

  • Simple to use, easily programmed Siemens Logo control panel
  • Temperature values shown on display
  • Separate Start-Stop bottoms on the front of the machine
  • All components fully integrated in the machine
  • No tools needed for removing the nozzel bar, easily maintained
  • Large - removable filters inside the washing cabinet (easily removed)
  • Modern design for ease of cleaning
  • Individual nozzle bars for washing both inside and outside of the Big Box
  • Washing cabinet and tank design utilizes the highest hygienic standards
  • HD centrifugal pump

Your benefits:

  • Ultra short - energy efficient cleaning processes
  • Perfect cleaning results
  • Efficient use of labor
  • Middle pressure technology as standard
  • No water remains in the big box after washing

Optional Accessories

  • Chemical dosing pump
  • Steam exhaust
  • Belt filter
  • Heated pre-wash tank (outside of the machine)
  • Pre-wash device
  • Heated rinsing tank
  • Steam mixing valve for rinsing
  • Automatic in-out feeding system
0.00 KZT

For conditioning and cold smoking of  sausage products, hams, meat, fish or cheese

  • circulation mixing unit can be placed in. behind or on top of the processing room
  • steam generation through the humidity of the product itself and also through electrical steam generation, low pressure steam or water injection via nozzles
  • step less speed control of the fan: air speed from 0.5 m/s - 15,0 m/s
  • step less control oft the changing flap motor
  • fully automatic outside air conditioning
  • cleaning through high pressure pump
  • large variety of smoke generators

Option

  • use of heat coming out of the cooling machine through installation of a additional heat exchanger
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