Milling and
pasta plants

Main | Milling and
pasta plants

Consultancy, technologies suggestion, equipment supply

Studying customer's requirements

Pre-construction stage of the project (layouts, budgeting)

Civil construction supervision

Equipment supply installation and commissioning

Milling and pasta plants design and construction

Working with international quality standards and customer preferences, adapting Italian pasta or Japanese instant noodle standards to local requirements in construction and food safety aspects, HACCP production safety requirements

Technological support after-sales service

UpgradeExpansion / modernization of existing production

Automatization

Optimization of human power. Re-design of facilities with technological and equipment range provided by other suppliers

Technological supportSoft-flour or semolina, all kind of pasta

Pasta production consultancy

Study of sales tasks with constant production quality. Temperature and micro-climate conditions, moisture aspects of flour and dry pasta, efficiency vs effectiveness in production

SparpartsOriginal spare parts trading and supply

Own warehouses with spare parts

Subscriber membership warranty and post-warranty service 24/7 for all supplied equipment. Replacing old control units with the latest PLCs

Milling and
pasta plants

Suitable for looms measuring 120 x 60 cm

Structure entirely in stainless steel, equipped with electronic speed variator for outputs up to 600 Kgs per hour

AUTOMATIC LOOM-FEEDER mod. MT suitable for looms measuring cms. 120x60. Usually used coupled with pre-dryers for short pasta production. Loom feeding is motorized by chain forwarding system, which is adjustable in speed so as to regulate quantity of product  to be spread onto each loom. 

Standard version complete with the following:

  • Structure in stainless steel fitted upon feet that are adjustable
    in height
  • Loom storage for 10 pcs looms equipped with microswitch and alarm for stock depleted
  • Mechanical transmission equipped with safety clutch
  • Electric control panel predisposed for running with pre-dryers, lasagne-nesting machines and automatic loom stacker

Total power installed: 0,25 Kw

 

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Pasta machine equipped with innovative pneumatic system for trolley evacuation
Full stainless steel construction
Electronic control by PLC

Pasta machine operating electro-pneumatically, engineered for automatic stacking of trays arriving from either a tray feeder, a nesting machine or a skein forming machine, onto the dryers trolleys, so as to reach maximum efficiency in production lines for short dry pasta and long pasta, either nested or skeined.
Equipped with innovative pneumatic system for trolley evacuation at the end of the loading cycle, system for tray handling through translation chains and guides for tray support enabling the stacker to operate even when the operator and/or the trolley is/are temporarily absent.
Structure and protection nets are made entirely in stainless steel.

Standard version complete with the following:

  • pneumatic piston for trolley evacuation and flashing light signal to draw the operator's attention;
  • possibility to use standard trays measuring 60x120 cm or 30x120 cm, up to 32 pcs trays per trolley;
  • stainless steel control panel, equipped with control, security and alarm devices controlled electronically by PLC.

Special versions for trays featuring peculiar dimensions and shapes are available upon demand.

 

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The spaghetti production unit featuring output from 200 up to 600 kgs per hour fits perfectly any requirements of all those pasta producers approaching the world of dry spaghetti for the first time.

Besides the production line by extruder MAC600 with linear extrusion head and spaghetti spreading machine on sticks measuring 1200 mms. in length are used.

Some standard models have been designed for the production of special products, such as “angel hair” 0,6 mms, “candele”, “ziti”, etc.

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All models can be equipped with sequential programmer (PLC) for accurate and precise control of the drying cycle, thus enabling use of the ideal programs/settings already stored, which you can customize. 

Also, a panel-fitted printer can be supplied to record cycle execution.
The drying chambers are made up of dismountable panelling in zinc, pre-lacquered sheet/panel, protected by high-density cofferdam insulation in polyurethane, thickness mms. 60, ensuring correct running up to a maximum temperature of 70°C.

Experience and technology enabled to optimize the drying process thus ensuring the best possible results by any shapes of long pasta and short pasta

For short and long pasta

  • EAC mod.EL: electric heating
  • EAC mod.BL: hot water heating

 

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All models can be equipped with sequential programmer (PLC) for accurate and precise control of the drying cycle, thus enabling use of the ideal programs/settings already stored, which you can customize. 

Also, a panel-fitted printer can be supplied to record cycle execution.
The drying chambers are made up of dismountable panelling in zinc, pre-lacquered sheet/panel, protected by high-density cofferdam insulation in polyurethane, thickness mms. 60, ensuring correct running up to a maximum temperature of 70°C.

Experience and technology enabled to optimize the drying process thus ensuring the best possible results by any shapes of long pasta and short pasta

For short pasta

  • EAC mod.E: electric heating
  • EAC mod.B: hot water heating
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Thanks to many years experience on the packaging sector, we have developed a range of Horizontal Flow-Pack machines, respecting the guidelines of the Campagnolo philosophy: simplicity, quality manufacture, reliability, easy to use.

Benefits

  • High quality bags 
  • Easy of operation 
  • Minimal maintenance and easy cleaning 
  • Tele-service (on request)

Technical features

  • Cantilevered construction left or right 
  • Main motor with inverter for adjustable speed 
  • Forming box adjustable or fixed as request 
  • Cantilevered reel holder with air expanding shaft 
  • 3 pairs of sealing rollers (C-H-C) * 
  • Rotary cross sealing jaws * length max 300 mm 
  • Tool free film-reel and forming box change over * 
  • High quality and modular, non-proprietary components 
  • Operator’s panel colour touch-screen with integrated temperatures
  • Control and adjustable position 
  • Working programs memorization 
  • Infeed conveyor 1500 mm. loading zone length *
  • Working: electro-pneumatic 

* standard models

Wrapping materials:

  • Heat-sealable films,
  • OPP films,
  • Polyethylene, etc.

Accesories

  • Photocell for print centering,
  • Various kinds of printing unit,
  • Gear shift for pitch changeover,
  • Rotary cross sealing jaws with no.4 jaws,
  • Zig-zag knives,
  • "Euroslot" device,
  • Gusseting device,
  • Gas injection (MAP), Alcohol sprayer, etc.

Special models 

  • Models with top-seal 
  • Intermittent models 
  • Stainless steel models

The technical specifications stated are merely indicative and data should always be confirmed by CAMPAGNOLO.

Transporter systems:

  • Product hopper and loading conveyors;
  • Bucket elevators for spaghetti;
  • Outgoing conveyors;
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Thanks to many years experience on the packaging sector, we have developed a range of Horizontal Flow-Pack machines, respecting the guidelines of the Campagnolo philosophy: simplicity, quality manufacture, reliability, easy to use.

Benefits

  • High quality bags 
  • Easy of operation 
  • Minimal maintenance and easy cleaning 
  • Tele-service (on request)

Technical features

  • Cantilevered construction left or right 
  • Main motor with inverter for adjustable speed 
  • Forming box adjustable or fixed as request 
  • Cantilevered reel holder with air expanding shaft 
  • 3 pairs of sealing rollers (C-H-C) * 
  • Rotary cross sealing jaws * length max 300 mm 
  • Tool free film-reel and forming box change over * 
  • High quality and modular, non-proprietary components 
  • Operator’s panel colour touch-screen with integrated temperatures
  • Control and adjustable position 
  • Working programs memorization 
  • Infeed conveyor 1500 mm. loading zone length *
  • Working: electro-pneumatic 

* standard models

Wrapping materials:

Heat-sealable films, various complex films, polyethylene, etc.

Accesories

Photocell for print centering, Various kinds of printing unit, Gear shift for pitch changeover, Rotary cross sealing jaws with no.4 jaws, Zig-zag knives, "Euroslot" device, Gusseting device, Gas injection (MAP), Alcool sprayer, etc.

Special models 

  • Models with top-seal 
  • Intermittent models 
  • Stainless steel models

The technical specifications stated are merely indicative and data should always be confirmed by CAMPAGNOLO.

Transporter systems:

  • Product hopper and loading conveyors;
  • Bucket elevators for bulk producs;
  • Bucket elevators for spaghetti;
  • Outgoing conveyors;
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The new intermittent Vertical F/F/S Machines series C45

  • Extremely flexible on bag sizes and package styles
  • High quality bags with high speed
  • Easy of operation and minimal maintenance 
  • Teleservice on request

Main features

  • Sturdy, light and compact frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model)
  • Cross sealing jaws movement controlled by means a pneumatic cylinder or with a “”brushless” motor (mod. C45)
  • Pre-setting of the jaws working to allow maximum speed (mod. C45) 
  • Film pull with independent motorizazion driven by inverter
  • Easy manual film splicing device
  • Tool free film-roll and forming tube change over
  • Modular, non-proprietary components
  • Operator’s pannel color touch screen with integrated temperatures control

Versions:

  • Mod. C45 INOX: stainless steel models.
  • Mod. C45 SV: for to pack granular products undervacuum.

Product can be packaed 

  • In bulk
    Dried foods, legumes, dried mushrooms, biscuits, baked goods, candies, popcorn, chips, snacks, short pasta, mozzarella, frozen vegetables and other products, small metals and plastic items, spare parts, etc.
  • Flowing products, powders and liquids
    Ground coffee, coffee beans, cocoa, rice, sugar, semolina, salt, pepper, seeds, granular products, pudding, milk in powder, spices, potato starch, different kinds of flour, plant loam, detergents, plaster, chemical additives, milk, water, etc.
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TITAN series is the ideal solution for automatically forming, filling and sealing bags of considerable size. The wrapping material is drawn from only one reel, formed around a tube on a special unit, vertically and horizontally sealed and then driven by a pair of motorized belts.

Main features :

  • Sturdy frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model).
  • Cross sealing jaws movement controlled by means a pneumatic cylinder or with a "brushless" motor.
  • Pre-setting of the jaws working to allow maximum speed.
  • Film pull with independent motorization driven by inverter.
  • Easy manual film splicing device.
  • Tool free film-roll and forming tube change over.
  • Modular, non-proprietary components.
  • Operator's panel LCD colour touch-screen with integrated temperatures control and adjustable position.

Accessories:

  • Photocells for print centring,
  • square bottom and gussets forming device,
  • various kinds of printing units,
  • handle forming devices,
  • static eliminators,
  • water cooling unit,
  • forming tube lifting devices,
  • bag presser/turning devices,
  • feeding systems, etc.

Range of using:

  • Suitable for packaging granulated products, seeds, loam, etc.

Filling system:

  • Weighers and Volumetric Dosers.
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  • With a batch type mixer, a certain amount of raw materials (flour and starch) is supplied from the dosing hopper, pre-prepared condensed water (a mixture of salt, brine and a thickening polysaccharide) is fed into the mixer for the kneading process.
  • When mixing (from 30 to 40% flour), the blades of the mixer with 50-100 rpm for 10-20 minutes make it possible to obtain a homogeneous dough.
  • The kneaded dough is automatically discharged from the bottom of the mixer into the bottom feeder where it is kept for about 10-15 minutes before the dough is rolled out.
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Fully automatic continuous machine adapted for automatic washing after work

  • The dough is pressed out with the help of rows of calibrator shafts
  • Automatic dough web sagging control function
  • The position of the dough belt is maintained by detecting a belt loosening between the rollers by a sensor and automatically adjusting the number of revolutions of each calibration group.
  • Automatic dough conveyor
  • Automatic feeding of dough at the beginning of production and when changing batches of products. (There is no risk of hands getting caught in the shafts.)
  • Automatic shaft clearance adjustment
  • The roll gap adjustment, which was done manually, is adjusted with one touch on the touch panel.
  • In addition, data can be set for each product, and the gap between rollers is automatically adjusted to the set value.
  • Shaft clearance display
  • Digital display of the gap between each calibration group.
  • Noodle belt thickness measurement and automatic adjustment function
  • Measuring the thickness of the tape coming out of the final roll.
  • If there is a difference between the thickness of the dough and the set value, the gap between the rollers is adjusted automatically.
  • Noodle scrap detection device
  • The camera can detect trimmings and foreign matter on the noodle dough and remove the layer of noodles automatically (trim detection unit).
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The starch contained in wheat flour, rice and potatoes has a dense molecular structure in its raw state, for the technological preparation of the dough, the following must be done:

  • In particular, the noodle strings cut by the knives are transferred to the SUS network conveyor and pass through the inside of the steam tunnel.
  • At this time, about 0.001 to 0.05 MPa steam is uniformly supplied through the nozzles to add moisture to the dough and heat it at the same time.
  • The temperature inside the tunnel is usually around +98-100°C, and the passage time is about 1-3 minutes.
  • In addition, the conveyor system can be selected from single tier or multi tier (3/5 tier) depending on production capacity and installation location.
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After cutting the strings, the noodles that have been steamed to a certain temperature are fed into the batch welding module in two rows. The weight of one portion is adjusted by the length of the cut, and the length is adjusted by adjusting the speed of the rotating knife and the speed of the conveyor.

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The portions cut into one and stacked in two layers are loaded onto a belt conveyor with baskets (square or round shapes) after the belt with forms is dipped into hot oil in the frying tunnel. Portions of noodles usually contain from 30 to 50% moisture, but by passing them through hot oil at +140-160 ° C for 1-2 minutes inside the frying tunnel, the moisture content drops to 14-15%.

At the same time, the starch gelatinization state is fixed.
The Noodle Frying Tunnel produces "fried noodles" for instant cooking by adding boiling water to a cup and waiting for 3 minutes. To dry portions of noodles by the standard classical method without frying, an automatic drying tunnel is used and in this case noodles are produced for standard cooking 4-6 minutes

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The cyclone type filtration device is used to separate noodle waste by flowing oil through filters, which is built into the frying tunnel. Serves to filter noodle pieces from frying oil.

  • Oil is supplied from the working chamber through the filter reservoir using a pump.
  • The superheated oil causes a rotational movement inside the cyclone due to its heat and flow from the circulation pump, and the remaining noodles are pressed against the inner wall of the cyclone by centrifugal force.
  • The filtered oil in the center of the cyclone, from which the remains of the noodles have been removed, is squeezed up and sent to the heat exchanger.
  • The remaining noodles, pressed against the inner wall of the cyclone, gradually fall and accumulate at the bottom of the installation.
  • The oil containing the noodle residue that has settled down is periodically pumped out from there or sent to the network to collect the noodle residue in the filter tank.
  • By including a cyclone filter in the frying oil circulation system, it can reduce heat exchanger fouling and increase efficiency. In addition, cleaning the frying oil also reduces the sticking of noodle residues to the finished product.
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