Cheese vats

The module is designed for coagulation, single stroke lengthwise and crosswise cutting in regular cubes and curd processing. The modification SC is specifically developed for the manufacturing of soft cheeses. DONI®O Vat SC is a horizontal vat with a filling capacity of 45%. It is supplied with two cutting tools, a lengthwise for two sides cutting and a crosswise for four sides cutting. They can create regular size cubes in a single stroke. Following cutting the lengthwise cutter stops at one end and the crosswise cutter goes into the unfilled empty space. The stirring tool goes into the curd-whey mixture. The technological process for the stabilising of the protein grain continues. The crosswise cutting tool is made of welded stainless strings and depending on the type of cheese being produced they are positioned at a distance of 10mm to 20mm from one another. The lengthwise cutting tool has very sharp knives positioned at the same distance from one another. The module is also supplied with: Two manholes with internal lighting, spray balls connected with a collector, a temperature sensor installed in the stirring tool, level sensors and a control panel corresponding to the required level of automation. If required heating elements can be installed.
The standard order of volumes and power is:

Volume
/l/
Power supply /kW/ Steam consumption /kg/h/
2 000 2.5 170
3 000 2.5 180
4 000 3.0 240
5 000 4.1 300


The standard order is not limiting in relation to the orders.

Dimensions:

Volume /l/ 2 000 3 000 4 000 5 000
Length /mm/ 3 700 4 200 4 700 5 300
Width /mm/ 2 500 2 500 2 500 2 750
Heigth /mm/ 2 800 2 800 2 800 3 000

DONI®O Vat SC is designed for CIP cleaning.

0.00 KZT

The module is designed for coagulation, single stroke lengthwise and crosswise cutting of regular cubes and processing of manufactured grain. The modification CCH is specifically developed for the manufacturing of soft cheeses /cottage cheese and high quality tvorog Tradition/.
DONI®O Vat CCH is a horizontal vat with a filling capacity of 45%. It is supplied with two cutting tools, a lengthwise one for four sides cutting and a crosswise for two sides cutting. They make uniform cubes in a single stroke, then the lengthwise cutter stops in a specifically designed area minimising the losses occurring due to the cheese dust and the crosswise cutter goes into the unfilled empty space. The stirring tool enters the curd-whey mixture and the technological process for stabilising the protein grain continues. The cutting tools are made from stainless strings welded at a distance of between 8 to 14 mm from one another depending on the milk's protein content. The module is also supplied with: two manholes with internal lighting; spray balls connected with a collector; a temperature sensor installed in the stirring tool; level sensors; a system for heating and a control panel corresponding to the required level of automation. The standard order of volumes and power is:

Volume /l/ Power supply /kW/ Steam consumption /kg/h/
6 000 4,1 370
8 000 4,1 470
10 000 4,1 600
12 000 4,8 720
15 000 4,8 900
18 000 5,5 1100

The standard order can be flexible.
DONI®O Vat CCH is designed for CIP cleaning.

0.00 KZT

The module is designed for the coagulation, cutting and processing of curd. The modification HC is specifically developed for the production of hard and semi hard cheese. Typical for this modification is that it has a built in system for intermediate whey draining.
DONI®Double O Vat HC is a vertical double 'O' shape cheese vat. It is supplied with two reversible cutting-stirring tools. The walls and bases are fitted with heating elements (a jacket). The base is double cone shaped with two valves connected with a collector.
The module is also supplied with: a manhole with internal lighting, spray balls connected with a collector, a temperature sensor installed in one of the cutting-stirring tool, level sensors, soft heating system and a control panel corresponding to the required level of automation. 
The standard order of volumes and powers is:

Volume /l/ 3000 4000 5000 6000 8000
Power
supply /kW/
1.5 1.5 2.2 2.2 2.2
Steam consumption /kg/h/ 200 250 300 370 470

 

Volume /l/ 10000 12000 15000 20000
Power
supply /kW/
3,0 3,0 4,0 5,5
Steam consumption /kg/h/ 600 720 900 1 100

The standard order is not limiting in relation to the orders.
The rotation frequency of the cutting-stirring tools is regulated to a range of 1 to 14 min⁻¹.
 

0.00 KZT

The module is designed for the coagulation, cutting and processing of the curd. The modification PF is specifically developed for the production of pasta filata. DONI®Double O Vat PF is a vertical double 'O' shape cheese vat. It is supplied with two reversible cutting-stirring tools. The walls and bases are fitted with heating elements (a jacket). The base is double cone shaped with two valves connected with a collector. The module is also supplied with: A manhole with internal lighting, spray balls connected with a collector, a temperature sensor installed in one of the cutting-stirring tool, level sensors, soft heating system and a control panel corresponding to the required level of automation.
The standard order of volumes and power is:

Volume /l/ 3000 4000 5000 6000 8000
Power supply
/kW/
1,5 1,5 2,2 2,2 2,2
Steam
consumption /kg/h/
200 250 300 370 470

 

Volume /l/ 10000 12000 15000 20000
Power supply
/kW/
3,0 3,0 4,0 5,5
Steam
consumption /kg/h/
600 720 900 1100

The standard order is not limiting in relation to the orders. The rotation frequency of the cutting-stirring tools is regulated to a range of 1 to 14 min⁻¹.
DONI®Double O Vat PF is designed for CIP cleaning.

0.00 KZT

The module is designed for coagulation, cutting and processing of cheese grain. The modification SC is specifically developed for the production of soft cheese /tvorog/. DONI®Double O Vat SC is a vertical cheese vat with a double 'O' shape frame. It is supplied with two reversible cutting-stirring tools. The walls and base are fitted with heating elements (a jacket). The frame is fitted with valves for whey drainage. The base is double cone shaped with two valves connected with a collector. The module is also supplied with: a manhole with internal lighting; spray balls connected with a collector; a temperature sensor installed in one of the cutting-stirring tools; level sensors; heating system and a control panel corresponding to the required level of automation. The standard order of volumes and power is:

Volume /l/ Power supply /kW/ Steam consumption /kg/h/
3 000 1,5 200
4 000 1,5 250
5 000 2,2 300
6 000 2,2 370
8 000 2,2 470
10 000 3,0 600
12 000 3,0 720
15 000 4,0 900
20 000 5,5 1 100

The standard order can be flexible.
The rotation frequency of the cutting-stirring tools is regulated to a range of 1-11 min⁻¹.
DONI®Double O Vat SC is designed for CIP cleaning.

0.00 KZT

The module is designed for the production of soft cheeses. It can be reloaded repeatedly within a 24 hr period. The following processes are performed in DONI®Open U Vat: coagulation, cutting and mechanical drying of curd. Following this the curd-whey mixture is discharged for the next technological operation.

Dimensions:

Volume /l/ 200 400 600 1000 1200 1400
Width /mm/ 908 908 1 108 1 108 1 108 1 108
Length /mm/ 875 1 858 1 824 3 148 3 648 4 256
Height /mm/ 850 850 850 850 850 850
Operational
depth /mm/
400 400 500 500 500 500

The module is cleaned locally.

0.00 KZT

The module is designed for the production of cheese in brine. The whole technological process including: coagulation, cutting, whey draining /with a cheese strainer/, block moulding and preliminary brining is preformed in DONI®Open S Vat.

Dimensions:

Volume /l/ 200 400 600 1000 1200 1400
Width /mm/ 780 880 980 1 080 1 080 1 080
Length /mm/ 875 1858 1824 2 650 3 180 3 680
Height /mm/ 860 1400 1860 850 850 850
Operational
depth /mm/
400 400 500 400 400 400

The module is cleaned locally.
 

0.00 KZT