Stretching and
cheese forming

The Module is designed for volume dosing of curd and manual filling of moulds. It has a two-auger chamber and two dosing cylinders. The filling height is regulated.

The module integrated only in DONI®Plastformer 1.0

The module is designed for the production of multi layered structure cheese. It is delivered with a one-auger heated chamber which is steeply inclined. The moulding of the product is performed in plastic, cylindrical moulds and the curd cutting is performed manually.
DONI®Former 0.6 P1.0 is integrated only in DONI®Plastformer 1.0

The module is designed for the continuous extrusion of cheese fibres in the production of figure shaped cheese. The basic module is delivered with heated plates for fibres (ø6 mm and ø14 mm) which are plaited into different figures after cooling. The moulding plates are heated with an autonomous electrical system which is included in the set. Nozzles are installed at the outlet to spray ice cold water for preliminary cooling. Moulding plates with non-standard openings can be delivered upon request.
DONI®Former 0.25 P1.0 is integrated only in DONI®Plastformer 1.0.

DONI®Plastformer 1.0 is integrated in the production lines for kashkaval, pizza cheese, suluguni and other pasta filata which require a dense structure and lower water content. It is usually used for moulding in different moulds from 150 g to 9 000 g.
Cheddared /pH 5,2÷5,4/ curd blocks with sizes ranging from 150 mm to 150 mm and a length from 300 to 500mm are fed in the module. They are cut with a disc cutter into pieces around 3mm thick and enter a specially constructed U pipe along with the brine which is heated to 72-76°С. During the movement of the mixture in the U pipe the temperature of the curd pieces increases to 60 - 63°С and they become soft and malleable. At the same time they undergo a brining process absorbing the dissolved salt. The quantity of the absorbed salt depends on the concentration of the hot brine.
The unused brine is drained through the perforated rotating drum for reuse. In the drum the curd pieces stick to one another and the initial homogenisation of the cooked curd begins. The final homogenisation and the filling of the moulds are performed in DONI®Former module which is an integrated part of DONI®Plastformer 1.0. It determines the productivity and the geometrical shape of the finished product. This does not include the power required for DONI®Former.
The possible configurations of DONI®Plastformer 1.0 are illustrated on fig. 1. Their production output can be found in the information regarding DONI®Former.