Milk processing and
cheese production

Main | Milk processing and
cheese production

Milk processing and
cheese production

The module is designed for the draining of whey and the cheddaring of the curd in a controlled environment. DONI®Cheddarmatic is a fully closed system with three draining lines. The curd-whey mixture is fed through a distributor on to the first draining line which has the highest position. Its special constriction allows for 85% of the whey to be drained. The product moves in thin layers at high speed. The product is transferred on to a second line with a slower speed where the operation (motion) continues and the thickness of the layer is 80 to 100 mm. At the beginning of the line there is a scarifier for final draining. After turning and falling on to the third line the finished product leaves the module. At the outlet a pneumatic guillotine cuts it into blocks which are then transported to DONI®Plastformer or to DONI®Stretchformer for processing.
The cheddaring time is regulated at a range of 40 to 60 min. The temperature in the inner space is automatically maintained at 40°С. The module is delivered ready for operation with: Servicing man holes with internal lighting, level sensors; spray balls connected with a collector; a temperature sensor installed in one of the cutting-stirring tools; level sensors; control panel; scarifier and pneumatic guillotine situated at the outlet.

DONI®Cheddarmatic is designed for CIP cleaning.

0.00 KZT

The module is designed for the draining of whey and cheddaring of curd. The remaining whey left after the draining process in DONI®Drainer and the curd falls into the trolley's perforated basket under the press. The trolley is manually placed under the press where the curd is pressed under gradually increasing pressure of up to 3 kg on 1 kg of cheese for final draining. The process of cheddaring occurs in the trolley.
The cleaning is local.

0.00 KZT

The module is designed to drain the leftover washing water, a process with duration of around ten minutes. It is also used to mix the curd grain with the appropriate quantity of cream. The process is controlled by weight sensors installed in the base of the mixer. DONI®Creamer is a horizontal tank with a revolving pivot stirring mechanism. Its rotating tools are attached to a pivot bar and touch the wall of the mixer. The mixing process is carried out through the reversing of the rotation direction. The draining is a continuous one way process.
The standard order of volumes and power is:

Volume /l/ 3 000 4 000 5 000 6 000 7 000 8 000
Power
supply /kW/
2,2 2,2 3,0 3,0 4,0 5,5

When placing an order the client is not limited to the standard order of volumes. DONI®Creamer is designed for CIP cleaning.

0.00 KZT

The module is designed for cleaning in a closed line with circulation through the cleaning solutions storage tank. It has three main programs. The cleaning cycle is semi automated and it does not require a high level of automation in the production sectors /HLA/. Cleaning systems with up to 4 modules can be constructed with
DONI®Pro CIP M. Every module services 12 lines in 24 hours. Different time and temperature parameters are set for each line (only time and temperature) depending on the contamination. The cleaning of two or more lines can be performed if there is sufficient output and pressure.
The solutions in the storage tank have to be prepared before the work begins. The preparation is done through the recirculation line and includes: Increasing the solutions temperature to 45 – 50 °С and adding detergents until the necessary concentration in the storage tanks is reached.
DONI®Pro CIP M is installed on a platform, compact and hydraulically tested in factory conditions. It has a rotary pump, a balance tank, a plate or tubular heat exchanger and sensors for conductivity, temperature, flow and pressure. It also has regulating valve and shut-off valve for steam, sanitary manual valves for flow control, control panel.

0.00 KZT

The module is designed for cleaning in a closed line with circulation through the cleaning solutions storage tank. It has three main programs. The cleaning cycle is semi automated and it does not require a high level of automation in the production sectors /HLA/. Cleaning systems with up to 4 modules can be constructed with
DONI®Pro CIP M. Every module services 12 lines in 24 hours. Different time and temperature parameters are set for each line (only time and temperature) depending on the contamination. The cleaning of two or more lines can be performed if there is sufficient output and pressure.
The solutions in the storage tank have to be prepared before the work begins. The preparation is done through the recirculation line and includes: Increasing the solutions temperature to 45 – 50 °С and adding detergents until the necessary concentration in the storage tanks is reached.
DONI®Pro CIP M is installed on a platform, compact and hydraulically tested in factory conditions. It has a rotary pump, a balance tank, a plate or tubular heat exchanger and sensors for conductivity, temperature, flow and pressure. It also has regulating valve and shut-off valve for steam, sanitary manual valves for flow control, control panel.

0.00 KZT

The Module is designed for cleaning in a closed line with circulation through a balance tank. It has three main programs plus an extra additional special program used in cases of bacteriophage. The cleaning is fully automated and requires a high level of automation in the production sectors /HLA/. Cleaning systems with up to 6 integrated modules can be constructed with DONI®Pro CIP A. Every module services 16 lines in 24 hours. Individual parameters are set for each line. They depend on the type of contamination. Cleaning of two or more lines at a time can be performed if there is sufficient output and pressure. Circulation through balance tank saves energy and detergents because it heats only the volume necessary for the specific line and maintains optimal concentration corresponding to the contamination of the surfaces. Small volumes and very dirty cleaning solutions are diverted for neutralisation and disposal.
The parameters: time, concentration, temperature and flow are recorded and individually regulated for each line. DONI®Pro CIP A is compact, installed on a platform and hydraulically tested in factory conditions. It has a centrifugal pump, a balance tank, a plate or tubular heat exchanger, sensors for conductivity, temperature, flow and pressure, automatic regulating and shut-off valves for steam, dosing pumps for cleaning solutions and disinfectants, sanitary electropneumatic valves for flow control, control panel.

0.00 KZT

The Module is designed for cleaning in a closed line with circulation through a balance tank. It has three main programs plus an extra additional special program used in cases of bacteriophage. The cleaning is fully automated and requires a high level of automation in the production sectors /HLA/. Cleaning systems with up to 6 integrated modules can be constructed with DONI®Pro CIP A. Every module services 16 lines in 24 hours. Individual parameters are set for each line. They depend on the type of contamination. Cleaning of two or more lines at a time can be performed if there is sufficient output and pressure. Circulation through balance tank saves energy and detergents because it heats only the volume necessary for the specific line and maintains optimal concentration corresponding to the contamination of the surfaces. Small volumes and very dirty cleaning solutions are diverted for neutralisation and disposal.
The parameters: time, concentration, temperature and flow are recorded and individually regulated for each line. DONI®Pro CIP A is compact, installed on a platform and hydraulically tested in factory conditions. It has a centrifugal pump, a balance tank, a plate or tubular heat exchanger, sensors for conductivity, temperature, flow and pressure, automatic regulating and shut-off valves for steam, dosing pumps for cleaning solutions and disinfectants, sanitary electropneumatic valves for flow control, control panel.

0.00 KZT

The Module is designed for cleaning in a closed line with circulation through a balance tank. It has three main programs plus an extra additional special program used in cases of bacteriophage. The cleaning is fully automated and requires a high level of automation in the production sectors /HLA/. Cleaning systems with up to 6 integrated modules can be constructed with DONI®Pro CIP A. Every module services 16 lines in 24 hours. Individual parameters are set for each line. They depend on the type of contamination. Cleaning of two or more lines at a time can be performed if there is sufficient output and pressure. Circulation through balance tank saves energy and detergents because it heats only the volume necessary for the specific line and maintains optimal concentration corresponding to the contamination of the surfaces. Small volumes and very dirty cleaning solutions are diverted for neutralisation and disposal.
The parameters: time, concentration, temperature and flow are recorded and individually regulated for each line. DONI®Pro CIP A is compact, installed on a platform and hydraulically tested in factory conditions. It has a centrifugal pump, a balance tank, a plate or tubular heat exchanger, sensors for conductivity, temperature, flow and pressure, automatic regulating and shut-off valves for steam, dosing pumps for cleaning solutions and disinfectants, sanitary electropneumatic valves for flow control, control panel.

0.00 KZT

DONI®Washmatic is a tunnel designed to wash moulds and block moulds. The quality of the washing depends on: The time the mould stays in the washing zone, the use of correct detergents, the temperature, the nozzles positions and the flow velocity (speed) created by them. DONIDO's module creates the best conditions for the correct running of the process.
DONIDO® offers two different models of DONI®Washmatic. The design choice depends on the ratio (correlation) between the holding time which guarantees quality washing and the necessary linear velocity of the moulds which has to correspond to the linear velocity of the other modules on the line. The washing is carried out in separate zones: preliminary washing, main washing, rinsing and disinfection.

The dimensions are relative and can be changed depending on the moulds' size.

0.00 KZT

DONI®Washmatic is a tunnel designed to wash moulds and block moulds. The quality of the washing depends on: The time the mould stays in the washing zone, the use of correct detergents, the temperature, the nozzles positions and the flow velocity (speed) created by them. DONIDO's module creates the best conditions for the correct running of the process.
DONIDO® offers two different models of DONI®Washmatic. The design choice depends on the ratio (correlation) between the holding time which guarantees quality washing and the necessary linear velocity of the moulds which has to correspond to the linear velocity of the other modules on the line. The washing is carried out in separate zones: preliminary washing, main washing, rinsing and disinfection.

The dimensions are relative and can be changed depending on the moulds' size.

0.00 KZT

DONI®Pack 1.5 is designed for the dosing and packing of yogurt products in liquid form with hard coagulum or creamy form with broken coagulum. The process is completely automated and is controlled by sensors which stop the module in case of any failure. The plastic packaging has different shapes and weight, depending on the specific requirements of the client. 
The weight is regulated in two ranges:
- volume doser from 50 g to 200 g;
- volume doser from 100 g to 500 g.
DONI®Pack 1.5 module requires CIP cleaning.

0.00 KZT

DONI®Pack 3.0 is designed for the dosing and packing of yogurt products in liquid form with hard coagulum or creamy form with broken coagulum. The process is completely automated and is controled by sensors which stop the module in case of any failure. The plastic packaging has different shapes and weight, depending on the specific requirements of the client. 
The weight is regulated in two ranges:
- volume doser from 50 g to 200 g;
- volume doser from 100 g to 500 g.
DONI®Pack 3.0 module requires CIP cleaning.

0.00 KZT

DONI®Pack 1.5 PCH is specifically designed for packaging of:
- processed cheese;
- cream cheese
The process is fully automated and is monitored by sensors which will stop the module if any of the manufacturing stages fail.
The packaging is plastic with different shapes and weight, depending on the specific customer requirements.
 production capacity of The weight is regulated in two ranges:
- volume doser from 50 g to 200 g;
- volume doser from 100 g to 500 g
Dimensions: (Dimensions may vary according to size of the packs).
The module is supplied with a buffer tank whose modifications and volume depend on the specific packaged product.
DONI®Pack 1.5 PCH module requires CIP cleaning.

0.00 KZT

DONI®Pack 3.0 PCH is specifically designed for the packaging of:
- processed cheese;
- cream cheese
The process is fully automated and is monitored by sensors which will stop the module if any of the manufacturing stages fail.
The packaging is plastic with different shapes and weight, depending on the specific requirements of the customer.
The weight is regulated in two ranges:
-volume doser from 50 g to 200 g;
-volume doser from 100 g to 500 g.
Dimensions: (Dimensions may vary according to size of the packs).
The module is supplied with a buffer tank whose modifications and volume depend on the specific packaged product.
DONI®Pack 3.0 PCH module requires CIP cleaning.

0.00 KZT

The module DONI®Pack 1.3 is designed for the packing of cottage cheese. The process is completely automated and is controlled by sensors which stop the module in case of failure. The packaging is plastic. It is available in different shapes and weights depending on the client's specific requirements.
The weight is regulated in two ranges:
- volume doser from 50 g to 200 g;
- volume doser from 100 g tо 500 g.
The module DONI®Pack 1.3 requires CIP cleaning.

0.00 KZT