Air compressors equipment U-Compressors

Main | Packaging equipment | Air compressors equipment U-Compressors

Air compressors equipment U-Compressors

The screw compressor of the HIT-3G series is a comprehensive solution in the form of a compressed air source in the company, constructed on the basis of the latest world technologies associated with the highest quality materials. The HIT compressor is equipped with a microprocessor panel of the control system, which is a novelty in this class of compressors. This solution allows for easy and legible operation of the device. The system automatically detects irregularities in operation and informs by displaying the type of failure, and if there is a risk of damage to the compressor, it will turn it off 

HIT screw compressor - Description of components

L9 control panel

The HIT compressor is equipped with a microprocessor panel of the control system. It informs the user about the compressor's operating mode. The clear and detailed display provides information about:

  • the device's defect through a detailed alarm code
  • operating temperature of the screw module
  • total number of hours worked and under load
  • time remaining until the service inspection.
  • fault memory function.
  • Pressure under your control - By installing a pressure transducer, you can change the minimum and maximum pressure via the control panel. The working pressure is shown on the display in tenths of bar.

Automation

Modern automation, based on the highest quality components , protects the compressor against:

  • voltage drop in the electric network
  • failure of the power phase
  • incorrect direction of engine rotation
  • overload of the engine
  • too high oil temperature
  • too low oil temperature
  • starting of an unloaded screw module

Screw module

Made of the best components, the pump system of the HIT series compressor has one of the best efficiency ratios on the market in proportion to the engine power. Reliable drive transmission by means of a belt transmission, which ensures stable operation of the compressor. A refined oil-air filtration system allows to obtain a low oil content in the compressed air at the outlet of the compressor (<4ppm). Throughout the service interval, the compressor maintains its efficiency at the highest level.

Soundproof housing

The housing of the HIT screw compressor has a compact housing , which has been made with high precision. The sound insulation boards installed inside the casing together with the compressor's constructional arrangement made it possible to achieve the noise barrier of 67 [dBA], which is one of the best results in this class of compressors. 

0.00 KZT

The screw compressor of the HIT-3G with air reciever series is a comprehensive solution in the form of a compressed air source in the company, constructed on the basis of the latest world technologies associated with the highest quality materials. The HIT compressor is equipped with a microprocessor panel of the control system, which is a novelty in this class of compressors. This solution allows for easy and legible operation of the device. The system automatically detects irregularities in operation and informs by displaying the type of failure, and if there is a risk of damage to the compressor, it will turn it off 

HIT screw compressor - Description of components

L9 control panel

The HIT compressor is equipped with a microprocessor panel of the control system. It informs the user about the compressor's operating mode. The clear and detailed display provides information about:

  • the device's defect through a detailed alarm code
  • operating temperature of the screw module
  • total number of hours worked and under load
  • time remaining until the service inspection.
  • fault memory function.
  • Pressure under your control - By installing a pressure transducer, you can change the minimum and maximum pressure via the control panel. The working pressure is shown on the display in tenths of bar.

Automation

Modern automation, based on the highest quality components , protects the compressor against:

  • voltage drop in the electric network
  • failure of the power phase
  • incorrect direction of engine rotation
  • overload of the engine
  • too high oil temperature
  • too low oil temperature
  • starting of an unloaded screw module

Screw module

Made of the best components, the pump system of the HIT series compressor has one of the best efficiency ratios on the market in proportion to the engine power. Reliable drive transmission by means of a belt transmission, which ensures stable operation of the compressor. A refined oil-air filtration system allows to obtain a low oil content in the compressed air at the outlet of the compressor (<4ppm). Throughout the service interval, the compressor maintains its efficiency at the highest level.

Soundproof housing

The housing of the HIT screw compressor has a compact housing , which has been made with high precision. The sound insulation boards installed inside the casing together with the compressor's constructional arrangement made it possible to achieve the noise barrier of 67 [dBA], which is one of the best results in this class of compressors. 

Improvement of the galvanized tank for HIT screw compressors on the tank   

The item includes the replacement at the production stage of a standard, powder-coated pressure vessel with a galvanized (inside / outside) tank - Corrosion protection standard PN-EN ISO-1461. A 10-year warranty is provided for the galvanized pressure vessel.

0.00 KZT

The screw compressor of the HIT-3G series is a comprehensive solution in the form of a compressed air source in the company, constructed on the basis of the latest world technologies associated with the highest quality materials. The HIT compressor is equipped with a microprocessor panel of the control system, which is a novelty in this class of compressors. This solution allows for easy and legible operation of the device. The system automatically detects irregularities in operation and informs by displaying the type of failure, and if there is a risk of damage to the compressor, it will turn it off 

HIT screw compressor - Description of components

L9 control panel

The HIT compressor is equipped with a microprocessor panel of the control system. It informs the user about the compressor's operating mode. The clear and detailed display provides information about:

  • the device's defect through a detailed alarm code
  • operating temperature of the screw module
  • total number of hours worked and under load
  • time remaining until the service inspection.
  • fault memory function.
  • Pressure under your control - By installing a pressure transducer, you can change the minimum and maximum pressure via the control panel. The working pressure is shown on the display in tenths of bar.

Automation

Modern automation, based on the highest quality components , protects the compressor against:

  • voltage drop in the electric network
  • failure of the power phase
  • incorrect direction of engine rotation
  • overload of the engine
  • too high oil temperature
  • too low oil temperature
  • starting of an unloaded screw module

Screw module

Made of the best components, the pump system of the HIT series compressor has one of the best efficiency ratios on the market in proportion to the engine power. Reliable drive transmission by means of a belt transmission, which ensures stable operation of the compressor. A refined oil-air filtration system allows to obtain a low oil content in the compressed air at the outlet of the compressor (<4ppm). Throughout the service interval, the compressor maintains its efficiency at the highest level.

Oil-air cooler

Extremely effective, two-function cooler ensuring optimal working conditions in the most difficult working conditions of the compressor. It allows to achieve a low outlet temperature of the air to the pneumatic network. High-temperature hydraulic hoses are used to connect the cooler with the module .

Cooler connection flange - the upper structure of the compressor enables connection of an exhaust system in order to disperse heat around the facility.

Screw module with tensioner

Made of the best components, the SMART compressor pumping system has one of the best efficiency ratios on the market in proportion to engine power. Reliable drive transmission by means of a belt transmission, which ensures stable operation of the compressor. A refined oil-air filtration system allows to obtain a low oil content in the compressed air at the outlet of the compressor (<4ppm). Throughout the service interval, the compressor maintains its efficiency at the highest level.

Soundproof housing

The housing of the HIT screw compressor has a compact housing , which has been made with high precision. The sound insulation boards installed inside the casing together with the compressor's constructional arrangement made it possible to achieve the noise barrier of 67 [dBA], which is one of the best results in this class of compressors. 

0.00 KZT

The screw compressor of the SMART with air reciever series is a comprehensive solution in the form of a compressed air source in the company, constructed on the basis of the latest world technologies associated with the highest quality materials. The SMART compressor is equipped with a microprocessor panel of the control system, which is a novelty in this class of compressors. This solution allows for easy and legible operation of the device. The system automatically detects irregularities in operation and informs by displaying the type of failure, and if there is a risk of damage to the compressor, it will turn it off 

SMART screw compressor - Description of components

L9 control panel

The HIT compressor is equipped with a microprocessor panel of the control system. It informs the user about the compressor's operating mode. The clear and detailed display provides information about:

  • the device's defect through a detailed alarm code
  • operating temperature of the screw module
  • total number of hours worked and under load
  • time remaining until the service inspection.
  • fault memory function.
  • Pressure under your control - By installing a pressure transducer, you can change the minimum and maximum pressure via the control panel. The working pressure is shown on the display in tenths of bar.

Automation

Modern automation, based on the highest quality components , protects the compressor against:

  • voltage drop in the electric network
  • failure of the power phase
  • incorrect direction of engine rotation
  • overload of the engine
  • too high oil temperature
  • too low oil temperature
  • starting of an unloaded screw module

Screw module

Made of the best components, the pump system of the HIT series compressor has one of the best efficiency ratios on the market in proportion to the engine power. Reliable drive transmission by means of a belt transmission, which ensures stable operation of the compressor. A refined oil-air filtration system allows to obtain a low oil content in the compressed air at the outlet of the compressor (<4ppm). Throughout the service interval, the compressor maintains its efficiency at the highest level.

Oil-air cooler

Extremely effective, two-function cooler ensuring optimal working conditions in the most difficult working conditions of the compressor. It allows to achieve a low outlet temperature of the air to the pneumatic network. High-temperature hydraulic hoses are used to connect the cooler with the module .

Cooler connection flange - the upper structure of the compressor enables connection of an exhaust system in order to disperse heat around the facility.

Screw module with tensioner

Made of the best components, the SMART compressor pumping system has one of the best efficiency ratios on the market in proportion to engine power. Reliable drive transmission by means of a belt transmission, which ensures stable operation of the compressor. A refined oil-air filtration system allows to obtain a low oil content in the compressed air at the outlet of the compressor (<4ppm). Throughout the service interval, the compressor maintains its efficiency at the highest level.

 

Soundproof housing

The housing of the HIT screw compressor has a compact housing , which has been made with high precision. The sound insulation boards installed inside the casing together with the compressor's constructional arrangement made it possible to achieve the noise barrier of 67 [dBA], which is one of the best results in this class of compressors. 

Improvement of the galvanized tank for HIT screw compressors on the tank   

The item includes the replacement at the production stage of a standard, powder-coated pressure vessel with a galvanized (inside / outside) tank - Corrosion protection standard PN-EN ISO-1461. A 10-year warranty is provided for the galvanized pressure vessel.

0.00 KZT

The screw compressor of the VSI series is a comprehensive solution in the form of a compressed air source 48 - 150 cub m per hour in the company, constructed on the basis of the latest world technologies associated with the highest quality materials. The HIT compressor is equipped with a microprocessor panel of the control system, which is a novelty in this class of compressors. This solution allows for easy and legible operation of the device. The system automatically detects irregularities in operation and informs by displaying the type of failure, and if there is a risk of damage to the compressor, it will turn it off 

VSI Screw Compressor - Description of the components

Automation

Modern automation, based on the highest quality components , protects the compressor against:

  • voltage drop in the electric network
  • failure of the power phase
  • incorrect direction of engine rotation
  • overload of the engine
  • too high oil temperature
  • too low oil temperature
  • starting of an unloaded screw module

Screw module

Made of the best components, the pump system of the VSI series compressor has one of the best efficiency indicators on the European market, proportional to the engine power. By integrating the filters and the oil separator with the module, the number of connections with the rest of the components has been reduced to a minimum, thus achieving the highest degree of reliability.

Oil-air cooler

Extremely effective, two-function cooler ensuring optimal working conditions in the most difficult working conditions of the compressor. It allows to achieve a low outlet temperature of the air to the pneumatic network. It is equipped with a fan, controlled by a control panel depending on the compressor load. High-temperature hydraulic hoses are used to connect the cooler with the module.

Soundproof housing

The housing of the VSI screw compressor has a compact housing , which has been made with high precision. The sound insulation boards installed inside the casing together with the compressor's constructional arrangement made it possible to achieve the noise barrier of 69 [dBA], which is one of the best results in this class of compressors. 

0.00 KZT

The screw compressor of the VSA series is a comprehensive solution in the form of a compressed air source 120 - 192 cub m per hour in the company, constructed on the basis of the latest world technologies associated with the highest quality materials. The HIT compressor is equipped with a microprocessor panel of the control system, which is a novelty in this class of compressors. This solution allows for easy and legible operation of the device. The system automatically detects irregularities in operation and informs by displaying the type of failure, and if there is a risk of damage to the compressor, it will turn it off 

VSA Screw Compressor - Description of the components

Automation

Modern automation, based on the highest quality components , protects the compressor against:

  • voltage drop in the electric network
  • failure of the power phase
  • incorrect direction of engine rotation
  • overload of the engine
  • too high oil temperature
  • too low oil temperature
  • starting of an unloaded screw module

Screw module

Made of the best components, the pump system of the VSI series compressor has one of the best efficiency indicators on the European market, proportional to the engine power. By integrating the filters and the oil separator with the module, the number of connections with the rest of the components has been reduced to a minimum, thus achieving the highest degree of reliability.

Oil-air cooler

Extremely effective, two-function cooler ensuring optimal working conditions in the most difficult working conditions of the compressor. It allows to achieve a low outlet temperature of the air to the pneumatic network. It is equipped with a fan, controlled by a control panel depending on the compressor load. High-temperature hydraulic hoses are used to connect the cooler with the module.

Soundproof housing

The housing of the VSA screw compressor has a compact housing , which has been made with high precision. The sound insulation boards installed inside the casing together with the compressor's constructional arrangement made it possible to achieve the noise barrier of 69 [dBA], which is one of the best results in this class of compressors. 

0.00 KZT

The VSB series of compressors is a development of the technical thought that has been implied in the NKSB series compressors 189-372 cub meter per hour pressurized air. The compressor supervision system has been expanded, including a control panel with a more detailed information transfer and a wider range of settings modifications. Its unique feature is the ability to connect two compressors in a cascade. The above-mentioned attributes, combined with a reliable design, make VSB compressors the best investment option in their class of compressors.

 

VSB Screw Compressor - Description of the components

Automation

Modern automation, based on the highest quality components , protects the compressor against:

  • voltage drop in the electric network
  • failure of the power phase
  • incorrect direction of engine rotation
  • overload of the engine
  • too high oil temperature
  • too low oil temperature
  • starting of an unloaded screw module

Screw module

Made of the best components, the pump system of the VSI series compressor has one of the best efficiency indicators on the European market, proportional to the engine power. By integrating the filters and the oil separator with the module, the number of connections with the rest of the components has been reduced to a minimum, thus achieving the highest degree of reliability.

Oil-air cooler

Extremely effective, two-function cooler ensuring optimal working conditions in the most difficult working conditions of the compressor. It allows to achieve a low outlet temperature of the air to the pneumatic network. It is equipped with a fan, controlled by a control panel depending on the compressor load. High-temperature hydraulic hoses are used to connect the cooler with the module.

Soundproof housing

The housing of the VSB screw compressor has a compact housing , which has been made with high precision. The sound insulation boards installed inside the casing together with the compressor's constructional arrangement made it possible to achieve the noise barrier of 69 [dBA], which is one of the best results in this class of compressors. 

0.00 KZT

The VDBI series of compressors is based on the latest standards prevailing on the industrial compressor market. It was created for production plants as well as medium and large enterprises. The direct drive design ensures that the compressor of the VDBI series always achieves the highest degree of efficiency and energy efficiency. Equipping the compressor with an inverter with a wide range of operation makes it fully adaptable to the conditions of an industrial pneumatic network. Slow-speed and variable-speed direct drive compressors result in longer life of individual compressor components, lower air losses and low maintenance costs. Additionally, the compressor can be equipped with a heat exchanger, which translates directly into savings in the form of free heating or hot running water.

The most important advantages that make the VDBI project unique:

  • low maintenance costs throughout the country
  • significant reduction of electricity costs
  • easy operation of the compressor
  • device reliability confirmed by meticulous quality controls during the production process
  • high efficiency of the screw module in relation to the power of the electric motor
  • the compact design of the compressor gives great adaptation possibilities
  • possibility of using the compressor's thermal efficiency
  • cascade / matrix function

VDBI screw compressor - Component description

Screw module

 

Made of the best components, the VDBI compressor pumping system has one of the best effective efficiency ratios in relation to engine power on the market. A refined oil-air filtration system allows to obtain a low oil content in the compressed air at the compressor outlet (<4ppm). Throughout the service interval, the compressor maintains its performance at the highest level. The integrated filter holder with oil reservoir enables easy service.

Electric motor IE3

The high-efficiency class IE3 motor, compliant with the EU MEPS regulation, guarantees the highest energy efficiency. The technical solution of the lubrication system guarantees long and trouble-free operation. The engine was produced in an environmentally friendly production technology and is characterized by low heat emission to the atmosphere.

Drive transmission

The flexible coupling drive solution lasts longer than the belt transmission - it is resistant to abrasion, oil and aging. The Taper type design eliminates errors in the misalignment of the module and the motor, and the even load of the bearings of these elements increases the service life of the working elements. The design of the clutch ensures quiet operation of the drive through a flexible insert that dampens shocks and rotational vibrations.

Automation

Modern automation, based on the highest quality components, protects the compressor against:

  • voltage drop in the electric network
  • failure of the power phase
  • incorrect direction of engine rotation
  • overload of the engine
  • too high oil temperature
  • too low oil temperature
  • starting of an unloaded screw module

Cooling system

Extremely effective, dual-function cooler provides optimal working conditions in the toughest working conditions of the compressor. It allows to achieve a low outlet temperature of the air to the pneumatic network. The cooling system has been equipped with an innovative turbine fan that increases the efficiency of the system, while reducing the noise level. High-temperature hydraulic hoses are used to connect the cooler with the module.

NXD inverter
    
What is a frequency converter and what is it for?

Generally speaking, a frequency converter is an electronic device whose task is to convert AC energy with a constant voltage amplitude and constant frequency into energy with variable frequency and variable voltage amplitude adjustable to the needs. A frequency converter is a device used for smooth regulation of the rotational speed of electric motors while maintaining the best possible operating parameters.

The use of a frequency converter in our screw compressors allowed to obtain very good regulating properties of induction motors, ensuring, with proper control, obtaining the full torque of the motor at low rotational speeds, maintaining a constant pressure in the compressed air network with its variable outflow.

VDBI screw compressors with an integrated NX-D frequency converter have a wide performance range. The continuously variable speed control of the compressor is the most economical way of regulating. The main advantages are lower electricity consumption compared to traditionally controlled compressors and maintaining a constant set pressure in the compressed air network.

0.00 KZT

What is a frequency converter and what is it for?

Generally speaking, a frequency converter is an electronic device whose task is to convert AC energy with a constant voltage amplitude and constant frequency into energy with variable frequency and variable voltage amplitude adjustable to the needs. A frequency converter is a device used for smooth regulation of the rotational speed of electric motors while maintaining the best possible operational parameters.
The use of a frequency converter in our screw compressors allowed to obtain very good control properties of induction motors, ensuring, with proper control, obtaining the full torque of the motor at low rotational speeds while maintaining a constant pressure in the compressed air network with its variable outflow.
Each screw compressor with a frequency converter has the possibility of speed regulation in the range from 50% to 100%, and thus also in this capacity range. The continuously variable speed control of the compressor is the most economical way of regulating. The main advantages are lower electricity consumption compared to traditionally controlled compressors and maintaining a constant set pressure in the compressed air network.

Advantages of using a frequency converter in screw compressors

  • Better work even with small capacities of the expansion tank.
  • Constant pressure in the compressed air network.
  • Soft start-up of the compressor: - low starting current - no pulsating blows in the compressed air network
  • Greater reliability: - gentle - smooth start and acceleration - smooth braking (thus reducing mechanical and electrical loads) 
  • Llonger life of the moving components
  • Microprocessor controller protecting compressor through the control and monitoring systems of the main operating parameters.
  • Smooth regulation of compressor revolutions in the range from 50% to 100% revolutions.
  • The power factor of the cos phi motor is kept at the highest level throughout the rev range.
  • Mild changes in current, voltage and frequency values.
0.00 KZT
  • All pressure vessels offered by our company have complete documentation and appropriate approvals required by the Polish Office of Technical Inspection (UDT).
  • Galvanized pressure vessel (inside / outside) - Corrosion protection standard PN-EN ISO-1461.
  • A 10-year warranty is provided for the galvanized pressure vessel
0.00 KZT
  • All pressure vessels have complete documentation and appropriate approvals required by the Polish Office of Technical Inspection (UDT).
  • Powder coated blue tank.
0.00 KZT

Dryer - called a cooler, is designed to eliminate water in compressed air installations. In the process of compression, a significant amount of heat is generated, so that the compressed air, after leaving the compressor, is so hot that when it comes into contact with the external conditions, water condenses (condenses) on the basis of the temperature difference. In order to eliminate this technologically unfavorable phenomenon, the warm air, after leaving the compressor tank, but in front of the filtration unit, is cooled to a temperature below the dew point, ie +3 o C. This process takes place in devices called dryers or coolers, which, after cooling the air, separate the water from it and expel it outside the system.The refrigeration circuit is filled with the environmentally friendly R134a refrigerant. The control system is fully automatic and energy-saving.

Refrigeration dryers are installed in installations operating at temperatures above 0 ° C.

In modern compressed air installations, the use of dryers is a priority, precipitation of water outside the system extends the life of all air-powered devices (and in some cases the presence of water in the installations prevents operation.)

Advantages of dehumidifiers:

  • Stainless steel heat exchanger
  • Few elements - low failure rate
  • High efficiency condenser and exchanger
  • High reliability fan
  • Low electricity consumption
  • Control indicator
  • Quiet work
  • Automatic moisture ejector
0.00 KZT

Dryer - called a cooler, is designed to eliminate water in compressed air installations. In the process of compression, a significant amount of heat is generated, so that the compressed air, after leaving the compressor, is so hot that when it comes into contact with the external conditions, water condenses (condenses) on the basis of the temperature difference. In order to eliminate this technologically unfavorable phenomenon, the warm air, after leaving the compressor tank, but in front of the filtration unit, is cooled to a temperature below the dew point, ie +3 o C. This process takes place in devices called dryers or coolers, which, after cooling the air, separate the water from it and expel it outside the system.The refrigeration circuit is filled with the environmentally friendly R134a refrigerant. The control system is fully automatic and energy-saving.

Refrigeration dryers are installed in installations operating at temperatures above 0 ° C.

In modern compressed air installations, the use of dryers is a priority, precipitation of water outside the system extends the life of all air-powered devices (and in some cases the presence of water in the installations prevents operation.)

Advantages of dehumidifiers:

  • Stainless steel heat exchanger
  • Few elements - low failure rate
  • High efficiency condenser and exchanger
  • High reliability fan
  • Low electricity consumption
  • Control indicator
  • Quiet work
  • Automatic moisture ejector
0.00 KZT

Compressed air is an important energy process and is used moderately in almost all areas of industrial production. The sucked in atmospheric air contains contaminants such as dust particles, moisture and, as a result, water resulting from the condensation of water vapor in the compressed air network. This condensation can lead to significant costs (corrosion, freezing, etc.). These costs can be avoided by using Ultrapac 2000 adsorption dryers. This complete treatment system includes a prefilter with automatic condensate drain, an adsorption dryer and a post filter. The pre-filter retains solids and condensate (water-oil mixture) up to a residual oil content of 0.03 mg / m3. The adsorption dryer then absorbs the moisture in the compressed air at a dew point of -40 ° C. Ultimately,the post-filter catches the remaining particles from the condensate neutralization process.

Standart supply:

  • Complete drying kit with pre- and post-filter and automatic condensate drain.
  • Desiccant with replaceable cartridges.
  • Compact structure, small dimensions.
  • LED indicator of when to replace cartridges or filters.
  • Integrated control block.
  • Kit ready for installation; All components from one supplier, optimally matched to flow parameters
  • Easy storage of spare cartridges, simple replacement, the agent is not exposed to mechanical damage.
  • Takes up little space, can be hung on the wall or next to the machine.
  • Easy assessment of the moment of the need to replace the adsorbing agent, signaling the wear of filter inserts.
  • Convenient maintenance. Moving parts and electrical equipment.
0.00 KZT

In the late twentieth century, compressed air became, along with electricity, the most widely used energy carrier. They are used in all branches of industry: from pharmacy and the food industry, where air of particularly high purity is required, to heavy industry. Below we present air treatment diagrams. If you have specific information regarding the air quality standard, please CONTACT us

Many pollutants of various origins are involved in the compression process. Depending on the conditions in the compressor room, these are: solid particles, ambient moisture, condensation (water-oil mixture) resulting from the compression process and waste from pipes and other network components. In order to achieve the expected air purity class, the air purity standard at the entrance to a given receiver should be determined. Once we have defined operating parameters, we can adjust air preparation stations to protect the unit and extend the life of the end device. Our systems are designed for almost every industry branch

Efficiency of statement A:

  • Gradation: 30 - 15 [µm]
  • Water content: 7g / m 3
  • Oil mist concentration: high

 

Efficiency of statement B:

  • Gradation: 5 [µm]
  • Oil content: 0.5 mg / m 3
  • Water content: 1.5 g / m3 to 0.6 g / m 3

 

Compilation efficiency C:

  • Gradation: 0.01 [µm]
  • Oil content: 0.01mg / m 3
  • Water content: 1.5g / m 3 to 0.6g / m 3

The effectiveness of statement D:

  • Grade: 0.01 [.mu.m]
  • Contents oil: 0,003mg / m 3
  • Water content: 1.3 g / m3 to 0.5 g / m3
0.00 KZT
Beverage industry plant engineering

Beverage industry plant engineering