Diary and
beverage plants

Main | Diary and
beverage plants

Consultancy, technologies suggestion, equipment supply

Studying customer's requirements

Pre-construction stage of the project (layouts, budgeting)

Civil construction supervision

Equipment supply installation and commissioning

Design and construction of bottling plants for all types of liquids

Working with international quality standards and customer preferences, adapting European standards for water treatment, brix dosing accuracy, filling level, local design requirements in construction and aspects of food safety, HACCP

Technological support after-sales service

UpgradeModernization and expansion of existing production

Production automation

Optimization of human power. Re-design of facilities with technological and equipment range provided by other suppliers

Technological supportHot, gravity or volumetric filling typology

Consulting in filling systems and typologies

Study of the type of container PET glass tin can, capper, types of labels and group packaging. Beverage preparation processing, application of various filling techniques for various types of liquids

SparpartsOriginal spare parts trading and supply

Own warehouses with spare parts

Subscriber membership warranty and post-warranty service 24/7 for all supplied equipment. Replacing old control units with the latest PLCs

Diary and
beverage plants

Telescopic conveyor consists of a frame, primary drum, secondary drum, telescopic mechanism, assent angle changing mechanism, conveyor belt, drives (for conveyor, telescopic mechanism, assent angle changing mechanism). Conveyor frame is made of steel profile, frame covering - enamel.

Constructive design of conveyor - mobile, conveyor mounted on the turning wheels.

  • Primary drum is mounted on the frame. At the drum supports are installed bearing units. At the bearing units are installed closed bearings. Lubricates, embedded in the bearing, ensure the reliable for the entire duration of the bearing. Primary drum is moving by the drive which is a motor-reducer of STM (Italy). Motor-reducer is installed directly on the shaft of the primary roller and is fixed through the earring.
  • Slave drum is attached to frame on the bearings supports, which are able to tension and adjust of the conveyor belt. At the bearings unit of slave drum is also set a closed bearings. Lubricators embedded in the bearing, ensure the reliable for the entire duration of the bearing. Conveyor belt running adjustment is carrying by the screw tensioning device of primary, slave, roller units and front buckle.
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Roller conveyors for pallets are durable and resistant and can operate under heavy loads. They are mostly used for longwise move of boxes with products and loaded pallets.

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Roller conveyors for pallets are durable and resistant and can operate under heavy loads. They are mostly used for longwise move of boxes with products and loaded pallets.

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Vertical conveyors are designed for vertical lifting of glass bottles / crates / cans at a given height.

Possible solutions:

  • The rise of containers (products) from the lower point to the upper point (from 0.5 meters to level of second floors)
  • The descent of containers (products) from the upper point to the lower point (from the second floor to the conveyor level on the first floor)
  • Raising and lowering packaging, boxes from the first floor to second etc.
  • Vertical conveyors are equipped with adjustable side guides, thanks to which they can be used for all types of bottles and cans.

Upward conveyor operating: feeding conveyer feed blocks of products to the platform (this area is in the upper position). At the platform boxes moves to the lowest position. Then the platform "folding", and the products move to roller conveyor.

At the upper position the platform placed at the horizontal position. At this position it ready to receive the next box. 
At the chain stretch unit of vertical conveyor are set closed bearings. Lubricants are embedded in the bearing, provides a operation of bearing during the operation period.

Gripper conveyor

The transporter is suitable for vertical (downward) transportation of empty or filled bottles (cans) with diameter of 20 -100 mm. Special design of gripper for transporting circuit provides a reliable grip of during its moving. 

  • Transporter consists of a frame and attached to her two transporting tracks, roller chain with scallop grippers SYSTEM PLAST. Conveyor tracks are placed on special supports. Each of them works with its own drive.
  • Conveyor is equipped with mechanism for changing the distance between two conveyor tracks. Thus the size of transported products can vary.
  • Manage of transporter is carried by console, which set the button "Start" and "Stop".
  • Conveyor is equipped with photo-sensor (optional), when triggered by the drive of the conveyor is turned off.

Trolley vertical conveyor is a welded construction, on which are mounted two chain tracks with lifting platforms. To the frame of the vertical conveyor are also mounted feed and rolling conveyors. Conveyor has the ability to reinstall the roller and feeding conveyor, thus there is a change of embodiment of the conveyor from upward to downward and conversely. 
 

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Designed to aid manual depalletizing of empty containers, the High Level Semi-Automatic Depalletizer is suitable for applications requiring a cycle rate of up to 1.5 layers per minute.

Features

  • Manual layer sweep suitable for a wide range of bottles, cans or jars
  • Optional powered sweep with dual operator control
  • High level product discharge
  • PLC controlled
  • Heavy duty gearboxes
  • Mild steel painted construction
  • Simple Operator Controls
  • Easy installation
  • A range of single filers and container lowerators are available to suit your application
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Designed to aid manual depalletizing of empty containers, Low Level Semi-Automatic Depalletizer is suitable for applications requiring a cycle rate of up to 1 layer every 1.5 minutes (single operator).

Features

  • Suitable for a wide range of  pallet sizes
  • Head designs suitable for picking layers of glass, PET or cans
  • Low level product discharge
  • Ground level operator and machine interface
  • PLC controlled
  • Heavy duty gearboxes
  • Pneumatically assisted horizontal travel
  • Stainless Steel construction
  • Simple Operator Controls
  • Easy installation
  • Optional
    • A range of single filers are available to suit your application
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In combination with ABB Articulated Arm Robots, to supply and integrate a full range of Robotic Depalletizing solutions, tailored to suit customers needs.

Fast, flexible, and reliable,  ABB Robots deliver optimum performance. Together with our end-of-arm tooling, product conveying and pallet handling systems, we provide solutions that will exceed your expectations.

Features

  • ABB Robots – world leaders; provide high payload, high speed, long reach
  • Single and multi-line systems
  • Empty pallet handling by robot or mechanical dispenser
  • Multiple product handling
  • Pallet Shuttle options for multi-line applications
  • All our Robotic solutions are designed, manufactured, and tested in-house
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The Bulk Depalletizer is a fully integrated automatic Depalletizing system, which boasts an extremely flexible modular design. It can depalletize a wide range of products including glass bottles and jars, PET bottles and containers, and cans. The system automatically removes and stacks Tier / Layer Sheets, Top Frames, and empty pallets.

Features

  • Low-level product discharge (standard)
  • Optional high level discharge to suit existing line configurations
  • Ground level operator and machine interface
  • Simple product change-over
  • Pallet stack height sensing
  • 4-sided linear layer clamping
  • Stack stabilizing mechanism
  • Tier/Layer Sheet gripping during layer transfer
  • Automatic removal of Tier/Layer Sheets and empty pallets
  • Optional end or side discharge and singe filer
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Water filtration systems are available on one frame with a steam generator:

  • Softener (activated carbon)
  • Chemical reagent dosing systems for water treatment
  • Reverse osmosis

Made of AISI 304 stainless steel

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mado of stainless steel AISI 304

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Overheated water boiler featuring traditional 2-pass fire tubes with straight-through dry-back furnace and a large water stock and evaporation chamber to satisfy peaks and uneven water draw.

 Construction characteristics:

  • All accessories skid-mounted on the boiler
  • Spoilers in the fire-tubes for increased yield
  • Submerged-arc welding with internal rewelding
  • Fire-tubes expanded to tubesheets with certified process
  • 1 Manhole with autoclave-type cover on the top of the shell
  • 1 Hinged door on the rear turnaround box
  • 2 bolted access panels on the front turnaround box

 Standard accessories

  • 2 reflective water-level gauges with cock
  • 1 pressure gauge Diam 150 mm with 3-way cock for benchmark gauge
  • 1 check valve to protect the water inlet line
  • Manual cut-off valves for water and drain
  • Counterflanges included in supply for all valves to simplify installation
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Technical data

  • Respects European environmental directives
  • Reduces up to 80% the production of nitrogen oxides Nox
  • Large furnace for increased radiation, low thermal gradient, and uniform smoke flow
  • Large water chamber

Control panel with LCD display for Alarms:

  • Excess water hardness
  • High stack temperature

Controls the following optional accessories:

  • O2, CO2
  • Constant yield
  • Constant water level control system
  • Automatic blowdown and Salinity control
  • Water and gas flow meter
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The steam accumulators are used to accumulate and short-term idle steam generator operation until the vapor pressure in the receiver will be decrease to the lower parameter.

Delsigned individually for each project with the calculation of valves, drainage system and steam accumulator volume

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Stew canning meat, sauces and vegetable lines production

Stew canning meat, sauces and vegetable lines production

Food processing plants cold rooms construction

Food processing plants cold rooms construction