Meat and fish
production

The new IS series meets all requirements and convinces especially through the innovative technology combined with the modern design. The results are absolute homogenous injection rates as well as an optimised brine distribution within the product.  Thanks to the numerous optional features, the standard versions of the IS series can be perfectly adapted to the individual and/or product-specific requirements. The new injectors from Inject Star therefore leave nothing to be desired and represent the perfect solution for all small and medium sized companies. 

Needle tools

Thanks to the well-tried "New-Twist-System" an easy and quick change of the needles is possible. According to the product-specific requirements the needle box is equipped with 2 fold 4 mm spray needles for red meat or 2 fold 3 mm spray needles for poultry. The spray needles not only guarantee an optimal brine feed but also an homogenous distribution of the brine. 

Synthetic conveyor belt

The injectors of the new IS series are equipped with a synthetic conveyor belt as a standard. The main advantage is the reduced maintenance effort as well as the easy cleaning.

Poultry version

The poultry option consisting of a chicken stop, chicken divider and the special 2 fold 3 mm spray needles guarantees a soft and suitable treatment of poultry. 

Characteristics

• synthetic conveyor belt 300 mm
• manual control
• crank drive
• modular design
• product specific equipment
• hygienic design
• fulfilment of highest safety standards

Brine preparation

The brine preparation units from Inject Star enable the preparation of different brines within a very short time and guarantee a consistent mixing of all ingredients and additives. The result is an absolute homogenous consistency of the brine, which ensures the desired high quality final products. 

Pressure filter

The suction filter can be extended by a pressure filter, which filters the freshly prepared brine and therefore reduces the suspended solid concentration. The result is a particularly fine brine, whereby the probability of clogging of the needles is reduced. Mobile rolls - According to the local conditions in the production facility, the injectors can be equipped with mobile rolls.

Brine filter system

The consistency of the brine plays a major role for the quality of the final product. So it is very important to permanently filter and clean the back-flowing brine. The brine filter systems are the perfect solution and facilitate the operation process even more.

The new IS series meets all requirements and convinces especially through the innovative technology combined with the modern design. The results are absolute homogenous injection rates as well as an optimised brine distribution within the product.  Thanks to the numerous optional features, the standard versions of the IS series can be perfectly adapted to the individual and/or product-specific requirements. The new injectors from Inject Star therefore leave nothing to be desired and represent the perfect solution for all small and medium sized companies. 

Needle tools

Thanks to the well-tried "New-Twist-System" an easy and quick change of the needles is possible. According to the product-specific requirements the needle box is equipped with 2 fold 4 mm spray needles for red meat or 2 fold 3 mm spray needles for poultry. The spray needles not only guarantee an optimal brine feed but also an homogenous distribution of the brine. 

Synthetic conveyor belt

The injectors of the new IS series are equipped with a synthetic conveyor belt as a standard. The main advantage is the reduced maintenance effort as well as the easy cleaning.

Poultry version

The poultry option consisting of a chicken stop, chicken divider and the special 2 fold 3 mm spray needles guarantees a soft and suitable treatment of poultry. 

Characteristics

• synthetic conveyor belt 300 mm
• manual control
• crank drive
• modular design
• product specific equipment
• hygienic design
• fulfilment of highest safety standards

Brine preparation

The brine preparation units from Inject Star enable the preparation of different brines within a very short time and guarantee a consistent mixing of all ingredients and additives. The result is an absolute homogenous consistency of the brine, which ensures the desired high quality final products. 

Pressure filter

The suction filter can be extended by a pressure filter, which filters the freshly prepared brine and therefore reduces the suspended solid concentration. The result is a particularly fine brine, whereby the probability of clogging of the needles is reduced. Mobile rolls - According to the local conditions in the production facility, the injectors can be equipped with mobile rolls.

Brine filter system

The consistency of the brine plays a major role for the quality of the final product. So it is very important to permanently filter and clean the back-flowing brine. The brine filter systems are the perfect solution and facilitate the operation process even more.

The processing of small meat parts often requires an intensive massage, ensuring the optimal and homogenous brine absorption within the product. The intensive massaging units from Inject Star comply with this requirement and represent the perfect solution for the massage of small ham parts. Thanks to the special massaging paddles as well as the unique spiraled screw situated at the container's bottom, a continuous movement of the products during the production process is assured. Due to the reverse moving directions of paddles and screw, the brine is perfectly massaged into the product and completely absorbed. The result is not only a particularly intensive protein activation but also a high water-binding ability as well as an optimal cohesion of the raw products. 

Hygienic design - Thanks to the large lid opening at the front side, the massaging container of the IM series from Inject Star can be completely opened. So there is free access to the complete interior, which can be cleaned easily. Even the special massaging paddles as well as the spiraled screw can be pulled out with little effort for cleaning purposes. The result is not only the fulfilment of highest hygienic standards but also the almost residue-free production. 

Control

Thanks to the modern and user-friendly "ISC-X10" touch screen computer control all relevant production parameters can be easily set and controlled. 

Massaging paddles

Thanks to the special massaging paddles, which ensure an optimal distribution of the products within the container, a particularly intensive massaging effect is achieved. This leads to enormous time-savings of up to 80 percent during the production process, compared to other traditional massaging units.

Spiraled screw

For the quick and easy unloading of the IM massaging units, It ensures the uncomplicated and computer-controlled transport of the products to the outside and possible valuable product residuals or losses are avoided.

Cooling system

Thanks to the serial container jacket insulation as well as the glycol cooling the massaging units of the IM series guarantee an optimal processing temperature - independent of the unit's location and evironmental temperature. While the IM-770 already includes an integrated cooling system, all other massaging units from version IM-1540 onwards dispose of an external cooling aggregate, which is connected via a cooling circuit. Alternatively, there is the possibility to integrate a heat exchanger if there is an existing in-house cooling available. 

Loading

The loading of the intensive massaging units from Inject Star is carried out via vacuum suction.

Unloading

The unique spiraled screw transports the products towards the container opening and guarantees and easy and residue-free unloading of the massaged meat, for instance into a standard trolley (200 l) for the further processing.

Advantages

• Intensified massaging effect
• Shortened massaging time by up to 80 percent compared to other   traditional massaging units
• Large lid opening
• Quick and easy cleaning
• Avoidance of product residuals and valuable losses
• Hygienic design.  

Version "DEFRO"

• requirement version "COOL" •heating of the glycol, which is normally used for cooling
• gentle thawing under vacuum in the heated container – absolutely hygienic without bacterial growth
• unavoidable meat juice is massaged back into the product by the slow and steady rotating movement
• time-efficient defrosting process with minimal weight losses

User-friendly touch screen control "ISC-X10"

• IP 65
• 99 freely programmable recipes •operation manually or with automatic program

JUMBO lid

• enlarged opening (750 mm) compared to standard lid (500 mm) – from Magnum-II-4600
• fast and efficient loading even of large production quantities

Hydraulic tilting system including WAVE function •extended tilting range (-15° up to +35°) as well as additional continuous up and down movement of the container within the tilting range during massaging process

• increased productivity and machine utilization
• easy unloading
• 

Direct drive

• continuously adjustable speed range
• low-maintenance as well as low-wear
• time-efficient production process

In addition to the standard versions, the massaging units of the Magnum-II series are also available as cooled units, as well as combined special versions for defrosting frozen meat.

Version "COOL"

• temperature control sensor inside the drum
• drum cooling jacket
• external refrigeration unit
• product cooling down to approx. -2°C

User-friendly control panel with touch display "ISC-B05" Unitronic / IP 65 storage of 99 freely programmable recipes, manual control mode and automatic program execution mode.

Advantages

• cooled massaging unit, which can be used for thawing frozen meat
• hygienic design: easy cleaning and control of the completely accessible vacuum line
• low-maintenance as well as low-wear
• compliance with the highest safety standards
• well-known solid Inject Star quality
• robust and durable

Massaging Unit for the processing of all types of meat with and without bones. Available in a wide variety of container sizes with numerous additional features, as a perfect solution for industrial use.

User-friendly touch screen control "ISC-X10"

• IP 65
• 99 freely programmable recipes •operation manually or with automatic program

JUMBO lid

• enlarged opening (750 mm) compared to standard lid (500 mm) – from Magnum-II-4600
• fast and efficient loading even of large production quantities

Hydraulic tilting system including WAVE function •extended tilting range (-15° up to +35°) as well as additional continuous up and down movement of the container within the tilting range during massaging process

• increased productivity and machine utilization
• easy unloading
• 

Direct drive

• continuously adjustable speed range
• low-maintenance as well as low-wear
• time-efficient production process

In addition to the standard versions, the massaging units of the Magnum-II series are also available as cooled units, as well as combined special versions for defrosting frozen meat.

Version "COOL"

• temperature control sensor inside the drum
• drum cooling jacket
• external refrigeration unit
• product cooling down to approx. -2°C

User-friendly control panel with touch display "ISC-B05" Unitronic / IP 65 storage of 99 freely programmable recipes, manual control mode and automatic program execution mode.

Advantages

• cooled massaging unit, which can be used for thawing frozen meat
• hygienic design: easy cleaning and control of the completely accessible vacuum line
• low-maintenance as well as low-wear
• compliance with the highest safety standards
• well-known solid Inject Star quality
• robust and durable

Vacuum tumblers in a compact design for processing almost all types of bone and boneless meat raw materials. A large selection of drums of various sizes, the possibility of execution with and without a cooling system allow the use of ECO series massagers both in medium and large meat processing enterprises.

Cooling

Optionally with stand-alone refrigeration unit, heat exchanger or direct connection to the plant's existing glycol refrigeration system

Version "DM"

• temperature control sensor inside the drum
• drum cooling jacket
• direct connection to the plant's existing glycol refrigeration system (including control valve)

Version "COOL"

• temperature control sensor inside the drum
• drum cooling jacket
• external refrigeration unit
• product cooling down to approx. -2°C

User-friendly control panel with touch display "ISC-B05" Unitronic / IP 65 storage of 99 freely programmable recipes, manual control mode and automatic program execution mode.

Gentle or intensive massaging

• high-performance chain drive with infinitely variable speed control of the drum
• one curved welded paddle for an optimal massaging process
• easy loading by turning the drum to the left, convenient unloading by turning the drum to the right

Advantages

• the water separator is located at eye level
• liquid accumulation is excluded due to inclined surfaces
• easy cleaning, visually accessible vacuum hose • location of electrics, drive and other components at the rear of the massager • minimal operating costs and low wear

Evosystem is a range of modular cold rooms with easy assembly by the direct fastening of vertical and horizontal panels.

Integrated sanitary finishing with rounded profile in the joining among wall, floor and ceiling panels.

The high quality of the materials used, with the complete sanitary finishing, makes this line of cold rooms ideal to satisfy the most demanding segments of the market such as restaurants and pharmaceutical companies.

Evokit is a range of mini cold rooms composed of 35 models in 2 heights, with volume from 1,8 to 12 m3. The sanitary finishing is obtained by rounded profile, in the junction between wall, floor and ceiling panels. The essentiality of the components and direct fastening of the vertical and horizontal panels make the assembly easy and quick. They are designed for a rational access, with the optimization of the internal spaces, shelvings and monoblocs.

Evokit: it fits everywhere.

• Perimetral joints type multi “L”, with composite angular elements consisting of 2 shells in sheet metal sandwiching injected polyurethane foam, with the same features as the panels.
• All inside corners are rounded.

The cabinets of the multi cabinet series can be assembled in elements of 800 x 800 mm, and can be compartmentalized with modular dividers placed vertically and equipped with separate doors or half doors on two levels.

• The doors have a net opening of 610 mm x 1700 H and the half doors have a net opening of 610 mm x 800 H, so as to facilitate insertion on special runners of wire shelves or pastries trays 40 x 60 cm or 60 x 80 cm.

The cabinets of the Multi cabinet series are produced with a height of 2030 mm and depth of 830 mm net on the inside, while the interior length will be a multiple of 800 mm + 30 mm (twice the interior radius).

• Walls, ceiling and floor in prepainted sheet white Ral 9010.
• Insulation in injected polyurethane foam, free from CFC.

MultiKit is a range of 10 models of cold rooms in 2 heights and 2 thicknesses, with volume from 3 to 14 m3.

They result from the MULTI SYSTEM project and are studied for the rational use of the internal shelving and of the monobloc. The door can be placed indifferently on one of the 4 sides. 

Multikit is options always avialable for prompt delivery exworks Italy.

Multisystem is a range of fully modular and extendable cold rooms.

Its modularity and the complete range of accessories permit the assembling with camlocks of simple and complicated project, can be extended / partitioned for future needs and permits the use of just a few different types of panels for a large number of coldrooms dimensions facilitating those distributors who work with stock of panels.

Baking- and Roastinghouses with horizontal airflow

Whether baking or roasting of meat, sausages or other kinds of food baking- and roastinghouses provide the right preparations for all requirements - microprocessor-controlled for repeatable product quality at any time.

Temperature range up to 200°C

• ready to plug in modular design, future expandable
• 1 -truck to 4-truck units
• suited for both hanging products and products in a lying position
• microprocessor control available in many languages
• all current heating methods
• fribreglass upgraded insulation

Your benefits:

• consistent temperature distribution inside the units thanks to the circulation technology with horizontal reversing circulation
• time and energy saving with high quality fibreglass upgraded insulation
• very low loss of weight with gentle treatment
• high utilization especially with products in a lying position

New developed touch screen control - and all processes always at sight

Some touches on the control panel are enough, then the microprocessor control automatically takes over: It constantly monitors and controls all the parameters and ensures a precise clima and repeatable, reliable processes.

• Touch screen
• Clear control
• Simple operation
• Microprocessor-controlled technology
• PC networking
• Documentation of processes
• Stored programs are always reliable repeatable
• Power failure protection

Built-in microprocessor as standart with three cooking processes:

• cooking via time
• cooking via core temperature
• cooking via Delta-T-process

Fish products need a different processing than meat products. Salmon, trout, herring - and mackerel fillets for example, have to be placed in a lying position on grates or plates. Germos has developed a smoking system which meets these special requirements:

During the improvement of fish, poultry and other kinds of food, which have to be treated in a lying position, the horizontal air circulation system provides a consistent treatment atmosphere inside the chamber and ensures even drying results within the entire batch also with maximum yields.

Your benefits:

• energy saving mode of operation
• low sawdust consumption
• short smoking times
• low loss of weight
• high utilization

New developed touch screen control - and all processes always at sight

Some touches on the control panel are enough, then the microprocessor control automatically takes over: It constantly monitors and controls all the parameters and ensures a precise clima and repeatable, reliable processes.

• Touch screen
• Clear control
• Simple operation
• Microprocessor-controlled technology
• PC networking
• Documentation of processes
• Stored programs are always reliable repeatable
• Power failure protection

Hybrid Airflow Circulation System

With the Hybrid Airflow Circulation System with air flaps for Universal Smokehouses you have the ability to control the direction of the airflow and reach faster processing times, higher product output, energy savings, less weight loss, and absolute uniformity throughout the final product. Perfect for product hung on sticks, or laid on screens. Throughout the world customers who used our smoke houses cooking 38 screens of Beef Jerky at a time with absolute evenness throughout the entire truck.

Universal smokehouse

The universal smokehouses provide a constant quality - with all smoking processes and heat treatment methods. The smouldering of the sawdust in the separate smoke generator and the exact coordinated circulation in the smokehouse ensure first-class products.

New developed touch screen control - and all processes always at sight

Some touches on the control panel are enough, then the microprocessor control automatically takes over: It constantly monitors and controls all the parameters and ensures a precise clima and repeatable, reliable processes.

• Touch screen
• Clear control
• Simple operation
• Microprocessor-controlled technology
• PC networking
• Documentation of processes
• Stored programs are always reliable repeatable
• Power failure protection

Modular design 1 row

Various heating units are manufactured in modular design. They are flexibly designed and easily assembled. The robust stainless steel construction is CE tested. The Universal Smokehouse is available In various sizes and all current heating systems.

Modular design 2 rows

Various heating units are manufactured in modular design. They are flexibly designed and easily assembled. The robust stainless steel construction is CE tested. The Universal Smokehouse is available In various sizes and all current heating systems.

Hybrid Airflow Circulation System

With the Hybrid Airflow Circulation System with air flaps for Universal Smokehouses you have the ability to control the direction of the airflow and reach faster processing times, higher product output, energy savings, less weight loss, and absolute uniformity throughout the final product. Perfect for product hung on sticks, or laid on screens. 

Semi-continuous system

By combining smoke, thermal and cold treatment, especially small-caliber products can be produced very time efficiently in the semi-continuous system. Automated workflows increase production capacity and reduce operating costs. The loaded truck is put onto the automatic conveyor belt. From then on, the conveyor belt takes over and pushes the truck to the right position into the smoke chamber.

By activating the process control, the processing program is started. The unique hybrid air circulation ensures that shortest processing times are achieved. After the thermal treatment process, the space-saving lifting door between the thermal treatment area and the cooling zone gets automatically opened and the smoke trucks are driven into the chilling area.

Then the lifting door closes and the system can be re-loaded at the front, while the products are showered in the rear area and cooled down to packaging temperature.

The cooking units prepare all kinds of food fully-automatic and particularly gentle with the steaming process. Natural flavouring, look and colour of the food are preserved.

Thanks to the circulation technology with vertical reversing circulation a high utilization of the unit and a consistent temperature distribution inside the unit are ensured.

• ready to plug in delivery ex work-fast installation on the spot
• modular design from 1-truck to 8-truck
• robust stainless steel construction
• fibreglass upgraded insulation
• integrated steam generator
• microprocessor control GN22.1 available in many languages
• all current heating methods

New developed touch screen control - and all processes always at sight

Some touches on the control panel are enough, then the microprocessor control automatically takes over: It constantly monitors and controls all the parameters and ensures a precise clima and repeatable, reliable processes.

• Touch screen
• Clear control
• Simple operation
• Microprocessor-controlled technology
• PC networking
• Documentation of processes
• Stored programs are always reliable repeatable
• Power failure protection

Built-in microprocessor as standart with three cooking processes:

• cooking via time
• cooking via core temperature
• coocking via Delta-T-process