Meat and fish
production

Showering and intensive cooling houses

The Showering and Intensive Coolinghouses stand for modern and efficient production processes and minimum product cycle times. Immediately after the thermal treatment of meat, sausages and other kinds of food the product can be cooled down to a requested core temperature and packed. The air is cooled down in the circulation process. This process is monitored and controlled by a microprocessor. 

• microprocessor-controlled cooling conditions
• ready to plug in delivery ex works - fast installation the spot
• 1 -truck to 6-truck units
• microprocessor control K-Touch 4012 available in many languages
• cooling down to 6 °C core temperature possible
• stainless steel evaporator
• all current coolants usable 

Your benefits:

• minimum loss of temperature and minimum loss of weight
• short cycle times by immediately ready to pack products
• saving of cooling surfaces and storage space
• shelf life of product extended because of faster and monitored cooling down
• increased slicability strength with cold cuts
• attractive look of the product

• fully-automatic, external sawdust-smoke generator for crafts and industrial units
• stainless stell construction
• four different sizes
• hot and cold smoking possible
• suited to all kinds of sawdust with a graining of 1 to 6 mm

Your benefits:

• user-friendly controls and cleaning
• very fine smoke flavour with sawdust smouldering
• microprocessor-controlled temperature monitoring

• fully-automatic operation in the open system
• completely made in stainless steel
• four different sized available, for 1- to 8-truck houses
• suited to all kinds of wood chips with a graining of 8-16 mm
• controlling via the computer screen of the smoking unit
• electrical ignition
• cold- and hot smoke possible  

Your benefits:

• user-friendly controls and cleaning
• short smoking times
• high safety standard
• well-engineered technology, well coordinated wirh the smokehouse
• very strong smoke, intensive smoke flavour

• fully-automatic, external friction smoke generator for industrial units
• suitable for all 1- to 4-truck houses in the closed system
• stock of wood magazine with automatic wood change for friction wood up to four pieces ( 80 x 80 x 1000 mm )
• very quiet operational performance with a specially developed stainless steel friction wheel
• stainless steel construction
• fully automatic control via the computer screen of the unit 

Your benefits: 

• user-friendly controls
• low priced smoking material
• low consumption of smoking material
• space-saving storage of the wood
• very fine and delicious smoke flavour

• completely made of stainless steel
• infinitely variable pump capacity (0-7.8l/h)
• stainless steel nozzle, exterior mixture of compressed air and liquid smoke
• stainless steel pipes (diameter 8 x 1 mm) for compressed air and liquid smoke 

Your benefits:

• minimum consumption of liquid smoke concentrate
• fast and low-priced smoking
• low wasting of the smokehouse

• flexible application with different system sizes
• ce-tested stainless steel welding constructions
• made according to the latest EU and HACCP guide lines
• shiny ground outer casing
• element with a cover plate tapered outwards periphery and seamless welded
• all-around thermo insulated, therefore high insulation value and constant temperature
• top cover lift in a heavy rugged version (brass chromed)
• electrical cold and warmwater supply, safety outlet stop cock
• built-in isolating cover and tank overflow as standard
• ready to use delivery

Heating sourses

• steam heated (low pressure)
• steam heated (high pressure)
• oil heated
• gas heated
• electric heated, direct
• thermal oil heated (electric heated with thermal-oil)

Model range

Capacity 1000 liters

• flexible application with different system sizes
• ce-tested stainless steel welding constructions
• made according to the latest EU and HACCP guide lines
• shiny ground outer casing
• element with a cover plate tapered outwards periphery and seamless welded
• all-around thermo insulated, therefore high insulation value and constant temperature
• top cover lift in a heavy rugged version (brass chromed)
• electrical cold and warmwater supply, safety outlet stop cock
• built-in isolating cover and tank overflow as standard
• ready to use delivery

Heating sourses

• steam heated (low pressure)
• steam heated (high pressure)

Model range

Equipment for after conditioning and ripening/maturing for conditioning and storing of pre-conditioned product:

• unique 30 air circulation mixing unit can be placed in. behind or on top of the processing room
• steam generation through the humidity of the product itself and also through electrical steam generation, low pressure steam or water injection via nozzles
• step less speed control of the fan: air speed from 0.5 m/s - 3.0 m/s
• step less control oft the changing flap motor
• fully automatic outside air conditioning
• cleaning through high pressure pump

Advice for the practice: equipment for after conditioning should generally be 3-4 times bigger than the equipment for conditioning with smoke or the equipment for pre-conditioning.

For ripening/fermenting, drying, smoking and conditioning of raw sausage products, hams, meat, fish or cheese

• circulation mixing unit can be placed in. behind or on top of the processing room
• steam generation through the humidity of the product itself and also through electrical steam generation, low pressure steam or water injection via nozzles
• step less speed control of the fan: air speed from 0.5 m/s - 15.0 m/s
• step less control oft the changing flap motor
• fully automatic outside air conditioning
• cleaning through high pressure pump

For conditioning and cold smoking of  sausage products, hams, meat, fish or cheese

• circulation mixing unit can be placed in. behind or on top of the processing room
• steam generation through the humidity of the product itself and also through electrical steam generation, low pressure steam or water injection via nozzles
• step less speed control of the fan: air speed from 0.5 m/s - 15,0 m/s
• step less control oft the changing flap motor
• fully automatic outside air conditioning
• cleaning through high pressure pump
• large variety of smoke generators

Zilli & Bellini can supply complete solutions based on the Customer’s requirements. We share with our Customers the know-how achieved in more than 50 years of business in the food industry sector around the world.

We are ready to visit Customers at their location and, with the support of our technical staff, we can design the best solution and layout.

With the cooperation of sisters companies, we can integrate our production range working as main contractor.

We only partner with the best specialized companies, with the highest and most reliable levels of quality and with whom we have worked for a significant period of time. This branch of activity is constantly growing.

Nowadays, several companies in the world are running our lines producing food products:

• Filling and closing lines for glass jars and bottles
• Filling and closing lines for cans
• Filling and closing lines for plastic containers

Zilli & Bellini vacuum fillers are suitable to fill liquid or semi-liquid products, with or without pieces, into empty or already pre-filled containers with tuna fish, peeled tomatoes, fruits, pulses, vegetables, ravioli, mushrooms, meat, etc.

Containers

The machines can handle rigid round metal, glass and composite containers having a filling capacity up to 5 Kg.

Options

• Integration with automatic cleaning system of the seamer CIP
• Ultra-clean version with HEPA filter
• Monoblock with seamer or Twist-off capping machine

Zilli & Bellini rotary tampers are suitable to tamper a wide range of products into rigid containers.

Containers

The machines can handle metal and glass containers having a filling capacity up to 5 Kg.

Zilli & Bellini seamers are suitable to seam a wide range of round containers filled with food or pet food products. 

Containers

The machines can handle round metal and composite containers having a filling capacity up to 5 Kg.

Lids

The seamers can handle open top, easy open and easy-peel lids

Options

• Integration with automatic cleaning system of the seamer CIP
• Under cover gassing systems are available on request.