Long-cut pasta production

Main | Milling and pasta plants | Long-cut pasta production

Long-cut pasta production

The best balance between technology, easiness and production/maintenance costs saving. The T.V.S. press (Total Vacuum System) and the use of high temperatures allow to achieve excellent quality pasta despite the use of poor quality raw material.

Press

The most important features of this equipment are the TURBOMIX technology and the low-speed of extrusion, which is achieved thanks to the high-efficiency compression screws: these characteristics allow to obtain a very homogenous dough. The press can be fitted either with Total Vacuum System or traditional technology.

Spreader

This equipment allows a homogeneous spreading of the Long-Cut Pasta on 2550 mm sticks. It is provided with an automatic system for fresh scraps recovery and a pneumatic conveying system to the press.

Pre-Dryer, Dryer and Cooler

  • The surface of the Long-Cut Pasta is pre-dried, with a continuous hot air flow, to prepare the product for the subsequent drying phase.
  • Thanks to the MONOTIER technology, a succession of ventilation phases and off phases occurs with the maximum simplicity, completely controlled by automatic systems of thermohygroregulation.
  • The cooler, which features an heat exchanger entirely made of stainless steel, allows to lower the temperature of Long-Cut Pasta and make it suitable for storage and / or packaging.

Buffer and Stripper

  • With a storage capacity of approximately 30-35 minutes, the buffer makes possible to store LongCut Pasta on sticks before the stripper, to compensate possible short shutdowns of the packaging system.
  • The stripper automatically removes the sticks and cuts the pasta to the length required for the next phase of packaging.

Process automation

  • ARS (AxorOcrim Remote Service) is the automation and supervision system completely developed by Axor Ocrim.
  • Integrated supervision of the automation system entirely developed by Axor Ocrim,
  • Real time full control of the line components,
  • Management and analysis of recipes, historical data and power consumption,
  • Compatibility with all management software,
  • Access via Axorapp for all mobile devices (smartphone, tablet, laptop),
  • Remote assistance with Axor Ocrim’s technical and support center, available 24 hours / 7 days.
0.00 KZT

Raw material steam cooker

It is possible to produce pasta with any kind of gluten-free raw material (corn, rice, quinoa, etc.). During this phase, thanks to a precise volumetric dosing and to a powerful system of steam injection, the starch contained in the raw material is gelatinized, to be ready for the next forming phase.

Former press

The raw material, already gelatinized and humidified in the previous phase, is formed in a vacuum tank and then extruded with high efficiency compression screws, necessary to keep the pasta shape, at the exit of the die head.

Spreader

This equipment allows a homogeneous spreading of the Long-Cut Pasta on 2550 mm sticks. It is provided with an automatic system for fresh scraps recovery and a pneumatic conveying system to the press.

Pre-Dryer, Dryer and Cooler

  • The surface of the Long-Cut Pasta is pre-dried, with a continuous hot air flow, to prepare the product for the subsequent drying phase.
  • Thanks to MONOTIER technology, a succession of ventilation phases and off phases occurs with the maximum simplicity, completely controlled by automatic systems of thermohygroregulation.
  • The cooler, fitted with a heat exchanger entirely manufactured in stainless steel, allows to lower the temperature of the pasta and make it suitable for storage and / or packaging.

Buffer and Stripper

With a storage capacity of approximately 30-35 minutes, the buffer makes possible to store LongCut Pasta on sticks before the stripper, to compensate possible short shutdowns of the packaging system.

The stripper automatically removes the sticks and cuts the pasta to the length required for the next phase of packaging.

Process automation

  • ARS (AxorOcrim Remote Service) is the automation and supervision system completely developed by Axor Ocrim.
  • Integrated supervision of the automation system entirely developed by Axor Ocrim,
  • Real time full control of the line components,
  • Management and analysis of recipes, historical data and power consumption,
  • Compatibility with all management software,
  • Access via Axorapp for all mobile devices (smartphone, tablet, laptop),
  • Remote assistance with Axor Ocrim’s technical and support center, available 24 hours / 7 days.
0.00 KZT

Raw material steam cooker

It is possible to produce pasta with any kind of gluten-free raw material (corn, rice, quinoa, etc.). During this phase, thanks to a precise volumetric dosing and to a powerful system of steam injection, the starch contained in the raw material is gelatinized, to be ready for the next forming phase.

Former press

The raw material, already gelatinized and humidified in the previous phase, is formed in a vacuum tank and then extruded with high efficiency compression screws, necessary to keep the pasta shape, at the exit of the die head.

Spreader

This equipment allows a homogeneous spreading of the Long-Cut Pasta on 2550 mm sticks. It is provided with an automatic system for fresh scraps recovery and a pneumatic conveying system to the press.

Pre-Dryer, Dryer and Cooler

The surface of the Long-Cut Pasta is pre-dried, with a continuous hot air flow, to prepare the product for the subsequent drying phase.

Thanks to MONOTIER technology, a succession of ventilation phases and off phases occurs with the maximum simplicity, completely controlled by automatic systems of thermohygroregulation.

The cooler, fitted with a heat exchanger entirely manufactured in stainless steel, allows to lower the temperature of the pasta and make it suitable for storage and / or packaging.

Buffer and Stripper

With a storage capacity of approximately 30-35 minutes, the buffer makes possible to store LongCut Pasta on sticks before the stripper, to compensate possible short shutdowns of the packaging system.

The stripper automatically removes the sticks and cuts the pasta to the length required for the next phase of packaging.

Process automation

ARS (AxorOcrim Remote Service) is the automation and supervision system completely developed by Axor Ocrim.

  • Integrated supervision of the automation system entirely developed by Axor Ocrim,
  • Real time full control of the line components,
  • Management and analysis of recipes, historical data and power consumption,
  • Compatibility with all management software,
  • Access via Axorapp for all mobile devices (smartphone, tablet, laptop),
  • Remote assistance with Axor Ocrim’s technical and support center, available 24 hours / 7 days.
0.00 KZT

Axor Ocrim has combined the tradition of the double racks for the sticks movement to the new Thermal Inversion Technology (T.I. Technology), giving the chance to choose between TVS technology press (Total Vacuum press) and the traditional press, reinforced aluminum sticks and, finally, the perfect mechanical movement of the double racks.

Press

The most important features of this equipment are the TURBOMIX technology and the low-speed of extrusion, which is achieved thanks to the high-efficiency compression screws: these characteristics allow to obtain a very homogenous dough. The press can be fitted either with Total Vacuum System or with traditional technology.

Spreader

This equipment allows a homogeneous spreading of the Long-Cut Pasta on 2550 mm sticks. It is provided with an automatic system for fresh scraps recovery and a pneumatic conveying system to the press.

Pre-Dryer, Dryer and Cooler

  • The surface of the Long-Cut Pasta is pre-dried, with a continuous hot air flow, to prepare the product for the subsequent drying phase.
  • A permanent and homogeneous drying of Long-Cut Pasta is permitted by the switching from ventilation phases to rest phases, which are totally controlled by automatic thermohygroregulation systems and are combined with a mechanical double rack guide.
  • Provided with a heat exchanger entirely manufactured in stainless steel, the cooler allows to cool Long-Cut Pasta and to prepare the pasta for the next storing and packaging phase.

Storage Silo and Stripper

  • During the night shift of production, it is possible to collect the Long-Cut Pasta on sticks. Every tier has an independent motorization to synchronise the loading and unloading of the storage silo, through an automation system devoted to this equipment.
  • The stripper automatically removes the sticks and cuts the pasta to the length required for the next phase of packaging.

Process automation

  • ARS (AxorOcrim Remote Service) is the automation and supervision system completely developed by Axor Ocrim.
  • Integrated supervision of the automation system entirely developed by Axor Ocrim,
  • Real time full control of the line components,
  • Management and analysis of recipes, historical data and power consumption,
  • Compatibility with all management software,
  • Access via Axorapp for all mobile devices (smartphone, tablet, laptop),
  • Remote assistance with Axor Ocrim’s technical and support center, available 24 hours / 7 days.
0.00 KZT

Axor has combined the tradition of the double racks for the sticks movement to the new Thermal Inversion Technology (T.I. Technology), giving the chance to choose between TVS technology press (Total Vacuum press) and the traditional press, reinforced aluminum sticks and, finally, the perfect mechanical movement of the double racks.

Press

The most important features of this equipment are the TURBOMIX technology and the low-speed of extrusion, which is achieved thanks to the high-efficiency compression screws: these characteristics allow to obtain a very homogenous dough. The press can be fitted either with Total Vacuum System or with traditional technology.

Spreader

This equipment allows a homogeneous spreading of the Long-Cut Pasta on 2550 mm sticks. It is provided with an automatic system for fresh scraps recovery and a pneumatic conveying system to the press.

Pre-Dryer, Dryer and Cooler

The surface of the Long-Cut Pasta is pre-dried, with a continuous hot air flow, to prepare the product for the subsequent drying phase.

A permanent and homogeneous drying of Long-Cut Pasta is permitted by the switching from ventilation phases to rest phases, which are totally controlled by automatic thermohygroregulation systems and are combined with a mechanical double rack guide.

Provided with a heat exchanger entirely manufactured in stainless steel, the cooler allows to cool Long-Cut Pasta and to prepare the pasta for the next storing and packaging phase.

Storage Silo and Stripper

During the night shift of production, it is possible to collect the Long-Cut Pasta on sticks. Every tier has an independent motorization to synchronise the loading and unloading of the storage silo, through an automation system devoted to this equipment.

The stripper automatically removes the sticks and cuts the pasta to the length required for the next phase of packaging.

Process automation

ARS (AxorOcrim Remote Service) is the automation and supervision system completely developed by Axor Ocrim.

  • Integrated supervision of the automation system entirely developed by Axor Ocrim,
  • Real time full control of the line components,
  • Management and analysis of recipes, historical data and power consumption,
  • Compatibility with all management software,
  • Access via Axorapp for all mobile devices (smartphone, tablet, laptop),
  • Remote assistance with Axor Ocrim’s technical and support center, available 24 hours / 7 days.
0.00 KZT

Axor has combined the tradition of the double racks for the sticks movement to the new Thermal Inversion Technology (T.I. Technology), giving the chance to choose between TVS technology press (Total Vacuum press) and the traditional press, reinforced aluminum sticks and, finally, the perfect mechanical movement of the double racks.

Press

The most important features of this equipment are the TURBOMIX technology and the low-speed of extrusion, which is achieved thanks to the high-efficiency compression screws: these characteristics allow to obtain a very homogenous dough. The press can be fitted either with Total Vacuum System or with traditional technology.

Spreader

This equipment allows a homogeneous spreading of the Long-Cut Pasta on 2550 mm sticks. It is provided with an automatic system for fresh scraps recovery and a pneumatic conveying system to the press.

Pre-Dryer, Dryer and Cooler

The surface of the Long-Cut Pasta is pre-dried, with a continuous hot air flow, to prepare the product for the subsequent drying phase.

A permanent and homogeneous drying of Long-Cut Pasta is permitted by the switching from ventilation phases to rest phases, which are totally controlled by automatic thermohygroregulation systems and are combined with a mechanical double rack guide.

Provided with a heat exchanger entirely manufactured in stainless steel, the cooler allows to cool Long-Cut Pasta and to prepare the pasta for the next storing and packaging phase.

Storage Silo and Stripper

During the night shift of production, it is possible to collect the Long-Cut Pasta on sticks. Every tier has an independent motorization to synchronise the loading and unloading of the storage silo, through an automation system devoted to this equipment.

The stripper automatically removes the sticks and cuts the pasta to the length required for the next phase of packaging.

Process automation

ARS (AxorOcrim Remote Service) is the automation and supervision system completely developed by Axor Ocrim.

  • Integrated supervision of the automation system entirely developed by Axor Ocrim,
  • Real time full control of the line components,
  • Management and analysis of recipes, historical data and power consumption,
  • Compatibility with all management software,
  • Access via Axorapp for all mobile devices (smartphone, tablet, laptop),
  • Remote assistance with Axor Ocrim’s technical and support center, available 24 hours / 7 days.
0.00 KZT

Axor Ocrim has combined the tradition of the double racks for the sticks movement to the new Thermal Inversion Technology (T.I. Technology), giving the chance to choose between TVS technology press (Total Vacuum press) and the traditional press, reinforced aluminum sticks and, finally, the perfect mechanical movement of the double racks.

Press

The most important features of this equipment are the TURBOMIX technology and the low-speed of extrusion, which is achieved thanks to the high-efficiency compression screws: these characteristics allow to obtain a very homogenous dough. The press can be fitted either with Total Vacuum System or with traditional technology.

Spreader

This equipment allows a homogeneous spreading of the Long-Cut Pasta on 2550 mm sticks. It is provided with an automatic system for fresh scraps recovery and a pneumatic conveying system to the press.

Pre-Dryer, Dryer and Cooler

The surface of the Long-Cut Pasta is pre-dried, with a continuous hot air flow, to prepare the product for the subsequent drying phase.

A permanent and homogeneous drying of Long-Cut Pasta is permitted by the switching from ventilation phases to rest phases, which are totally controlled by automatic thermohygroregulation systems and are combined with a mechanical double rack guide.

Provided with a heat exchanger entirely manufactured in stainless steel, the cooler allows to cool Long-Cut Pasta and to prepare the pasta for the next storing and packaging phase.

Storage Silo and Stripper

During the night shift of production, it is possible to collect the Long-Cut Pasta on sticks. Every tier has an independent motorization to synchronise the loading and unloading of the storage silo, through an automation system devoted to this equipment.

The stripper automatically removes the sticks and cuts the pasta to the length required for the next phase of packaging.

Process automation

ARS (AxorOcrim Remote Service) is the automation and supervision system completely developed by Axor Ocrim.

  • Integrated supervision of the automation system entirely developed by Axor Ocrim,
  • Real time full control of the line components,
  • Management and analysis of recipes, historical data and power consumption,
  • Compatibility with all management software,
  • Access via Axorapp for all mobile devices (smartphone, tablet, laptop),
  • Remote assistance with Axor Ocrim’s technical and support center, available 24 hours / 7 days.
0.00 KZT

AUTOMATIC FLOUR FEEDING composed of the following:

  • loading hopper in stainless steel by various capacities ranging from 250 up to 500 lts
  • spiral conveyor in stainless steel with flexible pipe in alimentary rilsan up to more than 6 mts.
  • discharge conveyor complete with upper shutter for inspection and beater by eccentric masses electro-vibrator
  • volumetric dosage to the mixing basin programmable thanks to timer or coupled with loading levels.
  • Fitted upon wheels support; 

Options

  • special dimensions with various capacities 
  • prearrangement for minimum and maximum levels.

 

0.00 KZT

AUTOMATIC FLOUR FEEDING composed of the following:

  • loading hopper in stainless steel by various capacities ranging from 250 up to 500 lts
  • spiral conveyor in stainless steel with flexible pipe in alimentary rilsan up to more than 6 mts.
  • discharge conveyor complete with upper shutter for inspection and beater by eccentric masses electro-vibrator
  • volumetric dosage to the mixing basin programmable thanks to timer or coupled with loading levels.
  • With conveyor support fitted on the mixer; 

Options

  • special dimensions with various capacities 
  • prearrangement for minimum and maximum levels.

 

0.00 KZT

AUTOMATIC FLOUR FEEDING composed of the following:

  • loading hopper in stainless steel by various capacities ranging from 500 lts
  • spiral conveyor in stainless steel with flexible pipe in alimentary rilsan up to more than 6 mts.
  • discharge conveyor complete with upper shutter for inspection and beater by eccentric masses electro-vibrator
  • volumetric dosage to the mixing basin programmable thanks to timer or coupled with loading levels.
  • with mixing device for different type of the flour mixing before feeding to extruder.

Options

  • special dimensions with various capacities 
  • prearrangement for minimum and maximum levels.
0.00 KZT

Engineered to be part of semi-automatic and automatic production lines for dry and fresh pasta. The most complete and reliable extruder of its range. Model available with vacuum-fitted basin to remove air air parcels

The consolidated experiences with models MAC250 was renovated together with the patented centrifugal pre-mixing technology. The result is this more than 220 kgs per hour producing unit, which is continuous and producing superior quality pasta (short, long or sheet pasta).  The MAC250 VRL version is suitable for production of short pasta with round vertical head. 
 

Model equipped with the following:

  • Centrifuge pre-mixer model T300
  • Electronic speed variator.
  • Ladder with access footpath.
  • "Transfer" system for feeding of production basin
  • Vertical extrusion head rectangular dies
  • Automatic pasta cutter with electronic control of cutting speed and impulse cutting device for long pasta and "penne" model MAC250 VRL
  • Two heads machine avialable

Option

  • Automatic flour feeding directly to the dosing hopper (capacities available ranging from 250 to 450 lts)
  • Automatic feeding of eggs or liquid additives by tank (capacities available ranging from 150 to over 600 lts)
  • Micro-dosage for powder ingredients
  • Closed-loop cooling plant for extrusion cylinder
  • Vacuum extrusion device
  • Automatic flour feeding
  • "Penne" cutting device.
  • MODEM for remote connection to the PLC
0.00 KZT

Engineered to be part of semi-automatic and automatic production lines for dry and fresh pasta. The most complete and reliable extruder of its range. Model available with vacuum-fitted basin to remove air air parcels

The consolidated experiences with models MAC320 was renovated together with the patented centrifugal pre-mixing technology. The result is this more than 320 kgs per hour producing unit, which is continuous and producing superior quality pasta (short, long or sheet pasta).  The MAC320 VRL version is suitable for production of short pasta with round vertical head. 
 

Model equipped with the following:

  • Centrifuge pre-mixer model T300
  • Electronic speed variator.
  • Ladder with access footpath.
  • "Transfer" system for feeding of production basin
  • Vertical extrusion head rectangular dies
  • Automatic pasta cutter with electronic control of cutting speed and impulse cutting device for long pasta and "penne" model MAC-320 VRL
  • Two heads machine avialable

Option

  • Die-lifting hoist
  • Automatic flour feeding directly to the dosing hopper (capacities available ranging from 250 to 450 lts)
  • Automatic feeding of eggs or liquid additives by tank (capacities available ranging from 150 to over 600 lts)
  • Micro-dosage for powder ingredients
  • Closed-loop cooling plant for extrusion cylinder
  • Vacuum extrusion device
  • Automatic flour feeding
  • "Penne" cutting device.
  • MODEM for remote connection to the PLC
0.00 KZT

Engineered to be part of semi-automatic and automatic production lines for dry and fresh pasta. The most complete and reliable extruder of its range. Model available with vacuum-fitted basin to remove air air parcels

The consolidated experiences with models MAC600 was renovated together with the patented centrifugal pre-mixing technology. The result is this more than 500 kgs per hour producing unit, which is continuous and producing superior quality pasta (short, long or sheet pasta).  The MAC600 VRL version is suitable for production of short pasta with rectangular head. 
 

Model equipped with the following:

  • Centrifuge pre-mixer model T1000
  • Electronic speed variator.
  • Ladder with access footpath.
  • "Transfer" system for feeding of production basin
  • Vertical extrusion head, for rectangular VRL dies
  • Automatic pasta cutter with electronic control of cutting speed and impulse cutting device for long pasta and "penne" model MAC600 VRL
  • Two heads machines avialable

Option

  • Egg dosage
  • Micro-dosage for powder ingredients
  • Closed-loop cooling plant for extrusion cylinder
  • Vacuum extrusion device
  • Automatic flour feeding
  • "Penne" cutting device.
0.00 KZT

The spaghetti production unit featuring output from 200 up to 600 kgs per hour fits perfectly any requirements of all those pasta producers approaching the world of dry spaghetti for the first time.

Besides the production line by extruder MAC320 Italpast can supply a fully automatic spaghetti production plant for 200 kgs per hour by extruder mod. MAC 220 with round extrusion head and spaghetti-spreading machine on sticks measuring 600 mms. in length.

As to spaghetti production for 600 kgs per hour, extruder mod. MAC 600 with linear extrusion head and spaghetti spreading machine on sticks measuring 1200 mms. in length are used.

Some standard models have been designed for the production of special products, such as “angel hair” 0,6 mms, “candele”, “ziti”, etc.

0.00 KZT

The spaghetti production unit featuring output from 200 up to 600 kgs per hour fits perfectly any requirements of all those pasta producers approaching the world of dry spaghetti for the first time.

Besides the production line by extruder MAC600 with linear extrusion head and spaghetti spreading machine on sticks measuring 1200 mms. in length are used.

Some standard models have been designed for the production of special products, such as “angel hair” 0,6 mms, “candele”, “ziti”, etc.

0.00 KZT