Canned stewed
meat and fish

Main | Meat and fish production | Canned stewed
meat and fish

Canned stewed
meat and fish

Zilli & Bellini can supply complete solutions based on the Customer’s requirements. We share with our Customers the know-how achieved in more than 50 years of business in the food industry sector around the world.

We are ready to visit Customers at their location and, with the support of our technical staff, we can design the best solution and layout.

With the cooperation of sisters companies, we can integrate our production range working as main contractor.

We only partner with the best specialized companies, with the highest and most reliable levels of quality and with whom we have worked for a significant period of time. This branch of activity is constantly growing.

Nowadays, several companies in the world are running our lines producing food products:

  • Filling and closing lines for glass jars and bottles
  • Filling and closing lines for cans
  • Filling and closing lines for plastic containers
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Different systems suitable to feed different kind of solid products to the filler. Constant and proper feeding of the product is the first target to obtain good filling performance.

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Zilli & Bellini vacuum fillers are suitable to fill liquid or semi-liquid products, with or without pieces, into empty or already pre-filled containers with tuna fish, peeled tomatoes, fruits, pulses, vegetables, ravioli, mushrooms, meat, etc.

Containers

The machines can handle rigid round metal, glass and composite containers having a filling capacity up to 5 Kg.

Options

  • Integration with automatic cleaning system of the seamer CIP
  • Ultra-clean version with HEPA filter
  • Monoblock with seamer or Twist-off capping machine
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Zilli & Bellini rotary tampers are suitable to tamper a wide range of products into rigid containers.

Containers

The machines can handle metal and glass containers having a filling capacity up to 5 Kg.

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Zilli & Bellini seamers are suitable to seam a wide range of round containers filled with food or pet food products. 

Containers

The machines can handle round metal and composite containers having a filling capacity up to 5 Kg.

Lids

The seamers can handle open top, easy open and easy-peel lids

Options

  • Integration with automatic cleaning system of the seamer CIP
  • Under cover gassing systems are available on request.
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Zilli & Bellini seamers are suitable to seam a wide range of round containers filled with food or pet food products. 

Containers

The machines can handle round metal and composite containers having a filling capacity up to 5 Kg.

Lids

The seamers can handle open top, easy open and easy-peel lids

Options

  • Integration with automatic cleaning system of the seamer CIP
  • Under cover gassing systems are available on request.
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Zilli & Bellini seamers are suitable to seam a wide range of round containers filled with food or pet food products. 

Containers

The machines can handle round metal and composite containers having a filling capacity up to 5 Kg.

Lids

The seamers can handle open top, easy open and easy-peel lids

Options

  • Integration with automatic cleaning system of the seamer CIP
  • Under cover gassing systems are available on request.
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Basic cager to facilitate manual crate filling. The operator works at waist-level to eliminate repetitive bending and increase filling speed. Compared to jumblestacking, layered stacking increases crate capacity by up to 20%.

Technical description 

  • Up to 2 layers per minute with 2 trained workers
  • For rectangular Layer-in-Divider crates with false bottom
  • Lifting jack driven by hydraulic cylinder
  • Manual divider placement
  • Manual layer formation
  • Built in stainless steel AISI 304
  • Accepts standard-size retort cages for diameter 1200–1400 static retorts
    and diameter 1200–1800 rotary retorts.

Optional rectangular or rotary receiving table, or receiving belt in steel mesh with gear reducer for speed setting

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Semiautomatic decager designed to balance speed and cost of the process. Suitable for most small and medium production lines with round containers such as cans and jars. The worker is assisted by various devices to decrease filling time and reduce fatigue caused by repetitive movements.

A

B

C

D

e

F

G

H

3160

1240

1750

507-532

1480

820-920

1160

1500

Note: The data indicated in the table are subject to change.

Technical description

  • For containers suitable for push-loading - symmetrical, flat sides, no protruding edges, and medium width-height ratio (tall+thin cans are unstable; flat+wide cans overlap)
  • Up to 2 layers per minute with 1 trained worker
  • For rectangular Layer-in-Divider crates with false bottom
  • Belt in stainless steel (for glass) or plastic (for metal cans)
  • Adjustable side rails for different can diameters
  • Adjustable gear reducer to vary belt speed
  • Photo-eye to stop the lifter at the precise height
  • Accepts standard-size retort cages for diameter 1200-1400 mm static retorts and diameter 1200-1800 mm rotary retorts
  • Built in stainless steel AISI 304

Operation

  • (1) The worker inserts the full crates manually and activates the lifter to bring the layer level with the belt.
  • (2) The worker starts the Push Bar (1), that pushes the layer of cans from the crate to the belt.
  • (3) The Belt (2), made of non-grip material, receives the cans and queues them for the line.
  • (4) The worker removes the divider manually and repeats the procedure until the crate is empty.
  • (5) The worker manually removes the empty crate, inserts a full crate and repeats.

 

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Semiautomatic crater designed to balance speed and cost. Suitable for most small and medium production lines with round containers such as cans and jars. The worker is assisted by various devices to decrease filling time and reduce fatigue caused by repetitive movements.

A

B

C

D

e

F

G

H

I

4660

1240

2105

507-532

1480

820-920

1160

1500

2000

Note: The data indicated in the table are subject to change.

Technical description

  • For containers suitable for push-loading - symmetrical, flat sides, no protruding edges, and medium width-height ratio (tall+thin cans are unstable; flat+wide cans overlap)
  • Up to 2 layers per minute with 1 trained worker
  • For rectangular Layer-in-Divider crates with false bottom
  • Receiving belt in stainless steel (for glass) or plastic (for metal cans); rubber pushing belt for best traction
  • Adjustable side rails for different can diameters
  • Adjustable gear reducer to vary belt speed
  • Photo-eye to stop the lifter at the precise height
  • Accepts standard-size Panini crates for diameter 12001400 static retorts and diameter 1200-1800 rotary retorts
  • Built in stainless steel AISI 304

Operation

  • (1) The Receiving Belt (1) receives cans from the line. Made of non-gripping material so round containers align themselves naturally in a staggered formation.
  • (2) The worker places a divider by hand and actuates the lifter to bring the layer to the level of the belt.
  • (3) When cans are enough to form a layer, the worker activates the Pushing Belt (2), that pushes the layer forward onto into the crate.
  • (4) The Leading Bar (4) leads the cans as they move forward to keep the layer compact.
  • (5) The Blocker (3) presses down on the last row of cans remaining on the belt, so they don't fall off when the lifter is lowered.
  • (6) The worker repeats the procedure until the crate is completely full, manually removes the full crate, inserts an empty crate and repeats.

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Steam boiler featuring traditional 2-pass fire tubes with straight-through dry-back furnace and a large water stock and evaporation chamber to satisfy peaks and uneven steam draw.

 Construction characteristics:

  • All accessories skid-mounted on the boiler
  • Spoilers in the fire-tubes for increased yield
  • Submerged-arc welding with internal rewelding
  • Fire-tubes expanded to tubesheets with certified process
  • 1 Manhole with autoclave-type cover on the top of the shell
  • 1 Hinged door on the rear turnaround box
  • 2 bolted access panels on the front turnaround box

 Standard accessories

  • 2 reflective water-level gauges with cock
  • 1 pressure gauge Diam 150 mm with 3-way cock for benchmark gauge
  • 1 check valve to protect the water inlet line
  • Manual cut-off valves for steam, water and drain
  • Counterflanges included in supply for all valves to simplify installation
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Sterilization retort for canned food products, designed for minimal capital outlay. The retort processes tin cans in saturated steam (no air overpressure during holding). Flood cooling with bottom-inflow/top-outflow (with air overpressure) guarantees good cooling without needing a circulation pump. The retort has the basic kit of control valves plus a bleeder vent to guarantee maximum temperature uniformity, in accordance with US FDA retort regulations. 

Technical description

  • Direct steam heating
  • Bleeder vent guarantees temperature uniformity during sterilization
  • Flood cooling
  • Compressed air overpressure during cooling only
  • Insulated pressure shell with sheet aluminum cladding

Valve kit:

The Universal-A model is designed for a basic set of valves needed to control a saturated steam sterilization process:

1. Safety

 2. Vent x 2

3. Air

4. Steam x 2

5. Water

6. Drain

7.-

8.-

9. Bleeder vent

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Sterilization and pasteurization retort for canned food products,designed for hot-water spray processing and featuring air overpressure control for the complete cycle. Recommended for tin cans, glass jars and heat-sensitive products. The hot-water spray cycle can also be used to pasteurize at temperatures below 100°C.

 CONFIGATION OF RETORT

  • Static
  • Rotating
  • Shake
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One thermocouple probe copper/constantan for F0* temperature measure.

No. 1 accessories group for inserting the thermocouple in the product container while maintaining the integrity of the seal and allowing desired depth.

* - F0 the algorithm was first introduced in 1968 in the international practice of food industry, and proposed by FDA in 1976 for the pharmaceutical sterilization of Large Volume Parenterals: it is now officially included in most indsustries.

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For use with cans, jars and other formats that can be stacked on separators. Accepts floating bottom (sold separately) for use with cage loaders;

Made from stainless steel AISI304 or galvinized steel

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Stew canning meat, sauces and vegetable lines production

Stew canning meat, sauces and vegetable lines production

Food processing plants cold rooms construction

Food processing plants cold rooms construction