Mixers are used in feed mills, coating, dry powder, chemical industry etc. functioned by means of one direction rotation, pushing back and forth with ribbons, generate cross exchanges for the mixing of feed ingredients and premixes.
Machine designed for the removal of fine and coarse impurities from cereal caryopses by sifting action. Due to its adjustable speed and inclinable screen, it can be used as a multilateral grain-cleaning machine.
Vibrating structure supported by elastic shock-absorbing elements, containing the sifting body with two rows of sieves pairs Self adjusting grain feed Self cleaning of the sieve covers by means of rubber balls Transparent plexiglass panels for checking the cereal strata Steel or wooden made sieve frames equipped with easily replaceable perforated plates The vibrator motors, which provides the oscillation for the separator.
Vibrating process is maintained by means of vibro-motors, which are placed in the center of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers by vibrating together and driven by vibro-mo tors convey the product into mid-section of inlet. The grain is separated uniformly on the entire surface of the screen by means of an adjustable regulating gate. If it is necessary, for better product flow another adjustable regulating gate can be fixed to the inlet of the screen. When the grain passes through from the first screen to the second one, larger size impurities or foreign particles are kept by the first screen and directed to coarse offal discharge line. The remained smaller size impurities or foreign particles, which pass through the second screen, are transferred to fine offal discharge line. Then, the cleaned product is transported to an air canal or tarar.
Note: All figures given on table are max.
Values to be considered for wheat and rye, which contain 15% humidity. For higher humidity containing grains below mentioned values should be considered.
Pellet mill’s working principle is, mash feed is forced outward through holes in a ring die by the action of two or three rollers, which is then cut to a predetermined size. Before mechanical process, steam can be injected into the conditioner at temperature 85 degrees celsius.
The result of conditioning and pelleting process, starch is gelatanized, salmonella risk also is eliminated. Pelleting technology also used in pelleting wheat bran, bagasse, wood, plastics, papers, sewage sludge, chicken manure, classified MSW and chemicals. Die hole sizes usually range from 1.6 mm. up to 22 mm.
Molasses mixers are used in feed mills for the mixing of cane molasses,beet molasses and corn sugar molasses. It is possible to add up to 10 % of molasses into the molasses mixer.
Mixing drum Is lined with an interchangeable plastic coating or stainless steel
Molasses should be heated and mixed in daily molasses tank before adding to molasses mixer.
Hammer mills are the generally used machine to obtain smaller particles in the feed industry.
Automatically cleaned filter installation | Temperature monitor of grinding chamber | Temperature sensors on bearings
Pellet coolers reduce the temperature very quickly and reduce the moisture level from 18 % to ambient moisture level to 10-12 % avoid molding for proper storage and handling.
Pellet coolers are consist of three sections
Rotary valf | Exhaust hood | Cooling column | Discharge grid system | Collecting hoper
It is designed to convey all powdered and granulated raw material and finished products of less adhesive at horizontal/limited angular position to meet all industrial sectors need. It is generally used underneath of the product silos for conveying product and makes dosing. The dosing process speed is adjusted by using inverter.
Due to its cylindrical form, it provides possibility of conveying of product at higher speed and at severe (perpendicular) angles.
It is used to discharge or interrupt the flow of free flowing raw material or products to any desired terminal.
The product flow is allowed or stopped by opening and closing the sliding gate, which has a leakage-proof feature. The pneumatic and manual types can be manufactured. The pneumatic type gate can be automatically operated and connected to the automation system. The flow rate of a manual type-sliding gate is adjusted by means of an adjusting screw.
It is used to convey the granular and grinded products horizontally for collecting, distributing, mixing and tempering processes.
It is used to divert the product both for pressurized conveying and for aspirated pneumatic conveying systems.
The product, which enters the gate from its inlet, is diverted to any desired direction according to the process by using a piston driven gate.
A low pressure and high flow rate radial type fan is used in different industrial sector where the ventilation systems need.
The low pressure fans provides low pressure in conveying systems and cereal cleaning machines in the cereal processing plants to prevent dust leaking.
It is used to convey granular or ground products in the system where at high pressure and low or medium flow rates are required.
The fan body and the impeller are precisely manufactured and fitted on a steel foundation. The unit is designed and outfitted with special blades and can be easily dismantled and reinstalled, if high rpm is required In case of requirement, it can be supplied by installing soundproof isolation.
It is used to feed the product regularly and without leaking out into pneumatic conveying pipes at the pneumatic conveying systems. Easy assembling including drive unit and chain coupling in installation group
The product, which enters on the airlock, flows into chambers, than will be discharged into conveying channels. The chambers are made by fixing wings on rotor shaft. Because of the precise and standard tolerances between the body housing and the rotor wings the pressurized air is prevented from leaking into the product inlet so that high efficiency and proper operation is provided. The system can be used up to 1 - 1.5 bar air pressure. By using special seals, the product is prevented from entering the shaft housing and bearings.
It is used to centrifugally separate dust-air mixture.
The dust-mixed conveying gas is started turning by transferring it into a separator by means of a spiral construction. Gas is forced in to rotate in the cyclone. Due to the centrifugal forces, dust parcisles are carried to the surroundings. Pushing the gas to inward from the backward crastes a vortex. The air is separated from the dust particle, which are forced downwards along a spiral way because of friction of the air against the wall.
It is used mainly to convey all types of bulk material in the food industry.Adjustable by using ZT series of chain installation
An enclosed, rectangular cross - section, made of steel casing is furnished with an endless chain equipped with flights.
The lower chain section moves along the bottom of the steel casing and conveys the materials. The return part of the chain is guided along the central rail. The chain runs around a sprocket at the outlet end and around and idler at the inlet end. The material and chain travel along at a uniform speed. The product is dropped through the chain at the outlet and flows out of the conveyor. The design of the chain lets several inlets, which can be arranged along the entire length of the conveyor. It is also possible to install outlet gates, which can be manually and remotely controlled.
The most important and working part of a chain conveying system is “chain”. In order to obtain the necessary high tensile strength and wear resistance of the chain, it is manufactured in a special forging and hardening process.
For special application at food processing and handling, the stainless steel chain can be supplied.