Diary and
beverage plants

Main | Diary and
beverage plants

Consultancy, technologies suggestion, equipment supply

Studying customer's requirements

Pre-construction stage of the project (layouts, budgeting)

Civil construction supervision

Equipment supply installation and commissioning

Design and construction of bottling plants for all types of liquids

Working with international quality standards and customer preferences, adapting European standards for water treatment, brix dosing accuracy, filling level, local design requirements in construction and aspects of food safety, HACCP

Technological support after-sales service

UpgradeModernization and expansion of existing production

Production automation

Optimization of human power. Re-design of facilities with technological and equipment range provided by other suppliers

Technological supportHot, gravity or volumetric filling typology

Consulting in filling systems and typologies

Study of the type of container PET glass tin can, capper, types of labels and group packaging. Beverage preparation processing, application of various filling techniques for various types of liquids

SparpartsOriginal spare parts trading and supply

Own warehouses with spare parts

Subscriber membership warranty and post-warranty service 24/7 for all supplied equipment. Replacing old control units with the latest PLCs

Diary and
beverage plants

Skid with 3 preparators, control panel and access ladder

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Empty wash water collection and filtration unit 

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Moving stairway

0.00 KZT
EN DIN ASTM Description Estimated surface roughness [µm]
1D IIa 1 Temperature rolled, heated, digested, matted surface, rough-type 4,0 - 7,0
2D IIIb 2D Cold rolled, heated, digested, matted smooth 0,4 - 1,0
2B IIIc 2B Cold rolled, heated, digested, glossy smooth 0,1 - 0,8
1G/2G IV 4-6 Cold rolled, heated, digested, polished with grains at 80-400 parallel characteristic scratches 0,2 - 1,5

Acid-proof steel for build the tanks

  Standard name Chemical composition [%]
European EN 10088 Polish PN American AISI/ASTM German DIN C max Si max Mn max P max S max Cr Ni Ti Mo Rm N/mm2 Re0,2 N/mm2 A5 (%) min
Stainless
steel
Ferritic
steel
1.4000 0H13 410S X6Cr13 0,08 1 1 0,04   12-14       400-600 250 19
1.4003     X2CrNi12 0,03 1 1,5 0,04 0,015 10,5-12,5 0,3-1     450-650 320 20
1.4016 H17 430 C6Cr17 0,08 1 1 0,04 0,015 16-18       450-600 280 20
1.4510 0H17T 430Ti 439 X3CrTi17 0,05 1 1 0,04   16-18   4x(C+N)+0,15 do 0,8   420-600 240 23
Martensitic
steel
1.4006 1H13 410 X12Cr13 0,08-0,15 1 1,5 0,04 0,015 11,5-13,5 max0,75     max 600 205 20
1.4021 2H13 420 X20Cr13 0,16-0,25 1 1,5 0,04 0,015 12-14       max 700 345 15
1.4028 3H13 420F X30Cr13 0,26-0,35 1 1,5 0,04 0,015 12-14       max 740 345 15
1.4031 4H13 420 X39Cr13 0,36-0,42 1 1 0,04 0,015 12,5-14,5       max 760 345 12
1.4034 4H13 420 X46Cr13 0,43-0,50 1 1 0,04 0,015 12,5-14,5       max 780 345 12
1.4122 3H17M   X39CrMo17-1 0,33-0,45 1 1,5 0,04 0,015 15,5-17,5 max 1,0   0,80-1,30 max 900   12
Acid-proof
steel
Austenistic
steel
1.4301 0H18N9 304 X5CrNi18-10 0,07 1 2 0,045 0,015 17-19 8-10,5     540-750 230 45
1.4306 00H18N10 304L X2CrNi19-11 0,03 1 2 0,045 0,015 18-20 10-12     520-670 220 45
1.4307   (304L) X2CrNi18-9 0,03 1 2 0,045 0,015 17,5-19,5 8-10     520-670 220 45
1.4310 1H18N9 301 X10CrNi18-8 0,05-0,15 2 2 0,045 0,015 16-19 6-9,5   0,8 600-950 250 40
1.4311   304LN X2CrNiN18-10 0,03 1 2 0,045 0,015 17-19,5 8,5-11,5     550-750 290 40
1.4401 0H17N12M2T 316 X5CrNiMo17-12-2 0,07 1 2 0,045 0,015 16,5-18,5 10-13 (5xC-0,6) 2-2,5 530-680 240 40
1.4404 00H17N14M2 316L X2CrNiMo17-12-2 0,03 1 2 0,045 0,015 16,5-18,5 10-13   2-2,5 530-680 240 40
1.4429   316LN X2CrNiMoN17-13-3 1 2   0,045 0,015 16,5-18,5 11-14   2,5-3 580-780 300 35
1.4435   316L X2CrNiMo18-14-3 0,03 1 2 0,045 0,015 17-19 12,5-15   2,5-3 550-700 240 40
1.4539 0H22N24M4TCu 904L, N 8904 X1NiCrMoCu25-20-5 0,02 0,7 2 0,03 0,01 19-21 24-26   4-5 530-730 240 35
1.4541 1H18N9T 1H18N10T0H18N10T 321 X6CrNiTi18-10 0,08 1 2 0,045 0,015 17-19 9-12 (5xC-0,7)   520-720 220 40
1.4571 H17N13M2TH18N10MT 316Ti X6CrNiMoTi17-12-2 0,08 1 2 0,045 0,015 16,5-18,5 10,5-13,5 (5xC-0,7) 2-2,5 540-690 240 40
duplex 1.4362   S 32304 X2CrNiN23-4 0,03 1 2 0,035 0,015 22-24 3,5-5,5   0,1-0,6 600-850 420 20
1.4410 LH18N10M2   X2CrNiMoN25-7-4 0,03 1 2 0,035 0,015 24-26 6-8   3-4,5 750-1000 550 15
1.4462   S 31803 X2CrNiMoN22-5-3 0,03 1 2 0,035 0,015 21-23 4,5-6,5   2,5-3,5 660-950 480 20
1.4724 H13JS   X10CrAlSi13 0,12 0,7-1,4 1 0,04 0,015 12-14       450-650 250 15
Heat-proof
steel
ferrite 1.4742 H18JS   X10CrAlSi18 0,12 0,7-1,4 1 0,04 0,015 17-19       500-700 270 15
1.4762 H24JS (446) X10CrAlSi25 0,12 0,7-1,4 1 0,04 0,015 23-26       520-720 280 15
1.4828 H20N12S2 309 X15CrNiSi20-12 0,2 1,5-2,5 2 0,045 0,015 19-21 11-13     500-750 230 30
austenit 1.4841 H25N20S2 310, 314 X15CrNiSi25-21 0,2 1,5-2,5 2 0,045 0,015 24-26 19-22     550-750 230 30
1.4843* H23N18   X16CrNi25-20 0,2 1,5-2,5 2 0,045 0,03 22-25 19-22     540 295 35
1.4845   310S X8CrNiSi25-21 0,1 1,5 2 0,045 0,015 24-26 19-22     500-700 210 35
1.4864 H16N36S2 330 X12NiCrSi35-16 0,15 02-sty 2 0,045 0,015 15-17 33-37  
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General information

The table contains basic data about the dimensions of the tanks to be produced by Uni-Tech EC. Dimensions modifications are possible. The capacity is calculated for the up-right tanks to be leg-placed with the cone-bottom at the ankle of 15 degrees.

Tank Capacity Dimensions
Tank diameter fd Tank coat height h Total tank height H hp
  [m³] [m] [m] [m] [m]
Z05-079 0,5 0,79 1,0 1,6 0,4
Z1-093 1 0,93 1,5 2,2
Z2-127 2 1,27 1,5 2,3
Z3-138 3 1,38 2,0 2,8
Z4-159 4 1,59 2,0 2,8
Z5-175 5 1,75 2,0 3,0
Z6-159 6 1,59 3,0 3,8
Z6-174 1,74 2,5 3,4
Z6-191 1,91 2,0 2,9
Z7-172 7 1,72 3,0 3,9
Z7-188 1,88 2,5 3,4
Z7-211 2,11 2,0 3,0
Z8-170 8 1,70 3,5 4,4
Z8-184 1,84 3,0 3,9
Z8-200 2,00 2,5 3,5
Z10-180 10 1,8 4,0 5,0 0,5
Z10-190 1,90 3,5 4,4
Z10-205 2,05 3,0 4,2
Z10-225 2,25 2,5 3,6
Z12-188 12,5 1,88 4,5 5,5
Z12-199 1,99 4,0 5,0
Z12-210 2,10 3,5 4,6
Z12-230 2,30 3,0 4,1
Z15-205 15 2,05 4,5 5,5
Z15-220 2,20 4,0 5,1
Z15-233 2,33 3,5 4,6
Z15-250 2,50 3,0 4,2
Z20-237 20 2,37 4,5 5,6
Z20-250 2,50 4,0 5,2
Z20-270 2,70 3,5 4,2
Z20-286 2,86 3,0 4,2
Z25-240 25 2,40 5,5 6,6
Z25-252 2,52 5,0 6,2
Z25-263 2,63 4,5 5,8
Z25-282 2,82 4,0 5,2
Z25-301 3,01 3,5 4,8
Z30-251 30 2,51 6,0 7,2
Z30-263 2,63 5,5 6,7
Z30-275 2,75 5,0 6,2
Z30-286 2,86 4,5 6,0
Z30-310 3,10 4,0 5,3
Z40-269 40 2,69 7,0 8,2
Z40-279 2,79 6,5 7,7
Z40-290 2,90 6,0 7,2
Z40-304 3,04 5,5 6,8
Z40-315 3,15 5,0 6,5
Z50-310 50 3,10 6,5 7,8
Z50-325 3,25 6,0 7,3
Z60-327 60 3,27 7,0 8,4
Z75-350 70 3,50 7,5 9,9

 

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New design for pumps pieces Giotto. Ability to process products containing pieces with maximum size of 40 mm. Structural design according to MACHINE DIRECTIVES 2006/42/CE and in compliance with the European standards:

  • UNI ISO 14121:2006 Principle of the risk valutation
  • UNI EN ISO12100-1/2:2005 Machine safety

Design, construction, testing and assistance according to the Quality System ISO 9001:2008(Certificate N°:209121)

Features:

  • Cylinders Compression duplex stainless steel (SAF2205) high mechanical strength and corrosion
  • Transmission system with rack and pinion planetary gear, everything controlled by tachometer and inverter
  • Number 2 asynchronous motor 380/440V.50/60Hz 4-pole, kw 5.5 kw 4 pole electric fan from 0.95Kw 4 pole 230/400V.
  • Automatic lubrication system with pump and reservoir for the moving parts.
  • Supply valve with inductive position sensors DN65 to increase the flow section and facilitate the entry of the product into pieces.
  • Drain Valve DN50 with inductive position sensors
  • Proximity sensors to control and protect moving parts
  • Complete valve with pneumatic actuator controlled remotely
  • Electric stainless steel placed directly on the machine, complete with PLC, operator panel,inverter, and everything necessary for the proper functioning of the pump automatically.
  • Electrical Cable channels on the machine with wire
  • Working pressure 15 bar max
  • Low noise level <75dBA
  • Easy to clean and maintain
  • Body and painted iron
  • Talio

Options:

  • Valve Group (ball valves to pump product increased with larger pieces, a fungus in stainless steel to bring the machine up to 25 bar Electric Board, PLC Profibus DP card, PLC card for Ethernet communication, Data PLC for Fieldbus)
  • Communication Input and output connections (DIN 11851, Tri-Clamp, On special request Frame, Stainless steel, Galvanized iron)
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The new homogenizers “Leonardo Series” conceived with new modular design, guarantees high flexibility. Structural design according to MACHINE DIRECTIVES 2006/42/CE and in compliance with the European standards:

  • UNI ISO 14121:2006 Principle of the risk valutation
  • UNI EN ISO12100-1/2:2005 Machine safety

Design, construction, testing and assistance according to the Quality System ISO 9001:2008(Certificate N°:209121)

Features:

  • Duplex (SAF2205) monobloc stainless steel compression head of high mechanical and corrosion resistance.
  • Pumping pistons in special steel of high mechanical resistance, thermic treated and chromed at thickness.
  • Pumping group conic seat with stellite poppet valves
  • Homogenizing group single stage with pneumatic regulation of the pressure and homogenizing valves in stellite
  • Overpressure discharge valve
  • Transmission system with trapezoidal belts, pendular reduce and pulleys
  • Electric motor asynchronous 380/440V.50/60Hz 4 poles ( see above table) electric fan 0,690 kW 4 poles 230/400V.
  • Pressure lubrication system with hydraulic control unit 0,5 kW 4 poles 230/400V.
  • Low noise level < 75dBa
  • Ventilated machine box, power fan kW 0,137 x 2, 4 poles 230/400V.

Options:

  • Homogenizing group (double stage, proportional valve for the automatic pressure control)
  • Pumping pistons (tungsten carbide coating, integral ceramics)
  • Poppet or ball type valve groups (tungsten carbide coating, integral ceramics)
  • Homogenizing valve with different geometries depending on the type of product tungsten carbide coating, integral ceramics)
  • High-efficiency patented valve “Margherita” (stellite, tungsten carbide)
  • Electric board (Internal machine terminal box, internal machine for fixed capacity, external machine for variable capacity)
  • Inlet and outlet connections (DIN 11851, tri clamp, on special demand)
  • Internal lining with deadening material
  • 3A version
  • Aseptic version with flow system with condensate or sterilized water by microfiltration.
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The new “ Raffaello Series” conceived with new modular design, guarantees high flexibility

Structural design according to MACHINE DIRECTIVES 2006/42/CE and in compliance with the European standards:

  • UNI ISO 14121:2006 Principle of the risk valutation
  • UNI EN ISO12100-1/2:2005 Machine safety

Design, construction, testing and assistance according to the Quality System ISO 9001:2008(Certificate N°:209121)

Features:

  • Duplex (SAF2205) monobloc stainless steel compression head of high mechanical and corrosion resistance.
  • Pumping pistons with patented self-aligning in special steel of high mechanical resistance, thermic treated and chromed at thickness.
  • Pumping group conic seat with stellite poppet valves
  • Homogenizing group single stage with pneumatic adjustment of pressure and homogenizing valves in stellite
  • Overpressure discharge valve
  • Transmission system with trapezoidal belts, pendular reduce and pulleys
  • Electric motor asynchronous 380/440V.50/60Hz 4 pole (kw see above table) electric fan 0,690 kW 4 pole 230/400V.
  • Pressure lubrication system with hydraulic control unit 0,5 kW 4 pole 230/400V.
  • Low noise level < 75dBa
  • Ventilated machine box, power fan kW 0,137 x 2,4 pole 230/400V.

Options:

  • Homogenizing group (double stage, proportional valve for the automatic pressure control)
  • Pumping pistons (tungsten carbide coating, integral ceramics)
  • Poppet or ball type valve groups (tungsten carbide coating, integral ceramics)
  • Homogenizing valve with different geometries depending on the type of product tungsten carbide coating, integral ceramics)
  • High-efficiency patented valve “Margherita” (stellite, tungsten carbide)
  • Electric board (Internal machine terminal box, internal machine for fixed capacity, external machine for variable capacity)
  • Inlet and outlet connections (DIN 11851, tri clamp, on special demand)
  • Internal lining with deadening material
  • 3A version
  • Aseptic version with flow system with condensate or sterilized water by microfiltration.
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Saturation modules for prodcution of carbonated water consist of:

  • Water deaeration unit
  • Water Saturation Block
  • Saturator Control Systems
  • Made of AISI304 stainless steel
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Two-station CIP with steam-heating for small production CIP – SIP – Skid:

  • Two station CIP
  • Cold or hot SIP
  • Preassembled skid
  • R&D pilot group
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Two-station CIP – SIP – Skid:

  • Two station CIP
  • Cold or hot SIP
  • Preassembled skid
  • R&D pilot group
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The pasteurization tunnels or multi function tunnels are completely built in stainless steel.

Their constructional feature is the modularity, which allows us to propose functional solutions starting from 3 up to 200m2, on single or double level, allowing the customer to optimize space and energy consumption.

They are equipped with PLC and operator interface, allowing the customer to optimize the cycle time and the energy used to accomplish the work, minimizing the operating costs of the machine.

The accurate temperature control ensures precise dosage of pasteurization units UP.

The high energy efficiency of the machine is guaranteed by the special shape of the spraying nozzles and a careful study of their distribution.

The flexibility of our project, let us have the following functions with a single tunnel:

  • Pasteurizing tunnel
  • Temperature maintenance and cooling tunnel
  • Cooling tunnel
  • Warming tunnel

The tunnels can be integrated into new Turn Key lines or existing lines.

 

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Stew canning meat, sauces and vegetable lines production

Stew canning meat, sauces and vegetable lines production

Food processing plants cold rooms construction

Food processing plants cold rooms construction