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Fish products need a different processing than meat products. Salmon, trout, herring - and mackerel fillets for example, have to be placed in a lying position on grates or plates. Germos has developed a smoking system which meets these special requirements:

During the improvement of fish, poultry and other kinds of food, which have to be treated in a lying position, the horizontal air circulation system provides a consistent treatment atmosphere inside the chamber and ensures even drying results within the entire batch also with maximum yields.

Your benefits:

• energy saving mode of operation
• low sawdust consumption
• short smoking times
• low loss of weight
• high utilization

New developed touch screen control - and all processes always at sight

Some touches on the control panel are enough, then the microprocessor control automatically takes over: It constantly monitors and controls all the parameters and ensures a precise clima and repeatable, reliable processes.

• Touch screen
• Clear control
• Simple operation
• Microprocessor-controlled technology
• PC networking
• Documentation of processes
• Stored programs are always reliable repeatable
• Power failure protection

Hybrid Airflow Circulation System

With the Hybrid Airflow Circulation System with air flaps for Universal Smokehouses you have the ability to control the direction of the airflow and reach faster processing times, higher product output, energy savings, less weight loss, and absolute uniformity throughout the final product. Perfect for product hung on sticks, or laid on screens. Throughout the world customers who used our smoke houses cooking 38 screens of Beef Jerky at a time with absolute evenness throughout the entire truck.

Universal smokehouse

The universal smokehouses provide a constant quality - with all smoking processes and heat treatment methods. The smouldering of the sawdust in the separate smoke generator and the exact coordinated circulation in the smokehouse ensure first-class products.

New developed touch screen control - and all processes always at sight

Some touches on the control panel are enough, then the microprocessor control automatically takes over: It constantly monitors and controls all the parameters and ensures a precise clima and repeatable, reliable processes.

• Touch screen
• Clear control
• Simple operation
• Microprocessor-controlled technology
• PC networking
• Documentation of processes
• Stored programs are always reliable repeatable
• Power failure protection

Modular design 1 row

Various heating units are manufactured in modular design. They are flexibly designed and easily assembled. The robust stainless steel construction is CE tested. The Universal Smokehouse is available In various sizes and all current heating systems.

Modular design 2 rows

Various heating units are manufactured in modular design. They are flexibly designed and easily assembled. The robust stainless steel construction is CE tested. The Universal Smokehouse is available In various sizes and all current heating systems.

Hybrid Airflow Circulation System

With the Hybrid Airflow Circulation System with air flaps for Universal Smokehouses you have the ability to control the direction of the airflow and reach faster processing times, higher product output, energy savings, less weight loss, and absolute uniformity throughout the final product. Perfect for product hung on sticks, or laid on screens. 

Semi-continuous system

By combining smoke, thermal and cold treatment, especially small-caliber products can be produced very time efficiently in the semi-continuous system. Automated workflows increase production capacity and reduce operating costs. The loaded truck is put onto the automatic conveyor belt. From then on, the conveyor belt takes over and pushes the truck to the right position into the smoke chamber.

By activating the process control, the processing program is started. The unique hybrid air circulation ensures that shortest processing times are achieved. After the thermal treatment process, the space-saving lifting door between the thermal treatment area and the cooling zone gets automatically opened and the smoke trucks are driven into the chilling area.

Then the lifting door closes and the system can be re-loaded at the front, while the products are showered in the rear area and cooled down to packaging temperature.

The cooking units prepare all kinds of food fully-automatic and particularly gentle with the steaming process. Natural flavouring, look and colour of the food are preserved.

Thanks to the circulation technology with vertical reversing circulation a high utilization of the unit and a consistent temperature distribution inside the unit are ensured.

• ready to plug in delivery ex work-fast installation on the spot
• modular design from 1-truck to 8-truck
• robust stainless steel construction
• fibreglass upgraded insulation
• integrated steam generator
• microprocessor control GN22.1 available in many languages
• all current heating methods

New developed touch screen control - and all processes always at sight

Some touches on the control panel are enough, then the microprocessor control automatically takes over: It constantly monitors and controls all the parameters and ensures a precise clima and repeatable, reliable processes.

• Touch screen
• Clear control
• Simple operation
• Microprocessor-controlled technology
• PC networking
• Documentation of processes
• Stored programs are always reliable repeatable
• Power failure protection

Built-in microprocessor as standart with three cooking processes:

• cooking via time
• cooking via core temperature
• coocking via Delta-T-process

Showering and intensive cooling houses

The Showering and Intensive Coolinghouses stand for modern and efficient production processes and minimum product cycle times. Immediately after the thermal treatment of meat, sausages and other kinds of food the product can be cooled down to a requested core temperature and packed. The air is cooled down in the circulation process. This process is monitored and controlled by a microprocessor. 

• microprocessor-controlled cooling conditions
• ready to plug in delivery ex works - fast installation the spot
• 1 -truck to 6-truck units
• microprocessor control K-Touch 4012 available in many languages
• cooling down to 6 °C core temperature possible
• stainless steel evaporator
• all current coolants usable 

Your benefits:

• minimum loss of temperature and minimum loss of weight
• short cycle times by immediately ready to pack products
• saving of cooling surfaces and storage space
• shelf life of product extended because of faster and monitored cooling down
• increased slicability strength with cold cuts
• attractive look of the product

• fully-automatic, external sawdust-smoke generator for crafts and industrial units
• stainless stell construction
• four different sizes
• hot and cold smoking possible
• suited to all kinds of sawdust with a graining of 1 to 6 mm

Your benefits:

• user-friendly controls and cleaning
• very fine smoke flavour with sawdust smouldering
• microprocessor-controlled temperature monitoring

• fully-automatic operation in the open system
• completely made in stainless steel
• four different sized available, for 1- to 8-truck houses
• suited to all kinds of wood chips with a graining of 8-16 mm
• controlling via the computer screen of the smoking unit
• electrical ignition
• cold- and hot smoke possible  

Your benefits:

• user-friendly controls and cleaning
• short smoking times
• high safety standard
• well-engineered technology, well coordinated wirh the smokehouse
• very strong smoke, intensive smoke flavour

• fully-automatic, external friction smoke generator for industrial units
• suitable for all 1- to 4-truck houses in the closed system
• stock of wood magazine with automatic wood change for friction wood up to four pieces ( 80 x 80 x 1000 mm )
• very quiet operational performance with a specially developed stainless steel friction wheel
• stainless steel construction
• fully automatic control via the computer screen of the unit 

Your benefits: 

• user-friendly controls
• low priced smoking material
• low consumption of smoking material
• space-saving storage of the wood
• very fine and delicious smoke flavour

• completely made of stainless steel
• infinitely variable pump capacity (0-7.8l/h)
• stainless steel nozzle, exterior mixture of compressed air and liquid smoke
• stainless steel pipes (diameter 8 x 1 mm) for compressed air and liquid smoke 

Your benefits:

• minimum consumption of liquid smoke concentrate
• fast and low-priced smoking
• low wasting of the smokehouse

• flexible application with different system sizes
• ce-tested stainless steel welding constructions
• made according to the latest EU and HACCP guide lines
• shiny ground outer casing
• element with a cover plate tapered outwards periphery and seamless welded
• all-around thermo insulated, therefore high insulation value and constant temperature
• top cover lift in a heavy rugged version (brass chromed)
• electrical cold and warmwater supply, safety outlet stop cock
• built-in isolating cover and tank overflow as standard
• ready to use delivery

Heating sourses

• steam heated (low pressure)
• steam heated (high pressure)
• oil heated
• gas heated
• electric heated, direct
• thermal oil heated (electric heated with thermal-oil)

Model range

Capacity 1000 liters

• flexible application with different system sizes
• ce-tested stainless steel welding constructions
• made according to the latest EU and HACCP guide lines
• shiny ground outer casing
• element with a cover plate tapered outwards periphery and seamless welded
• all-around thermo insulated, therefore high insulation value and constant temperature
• top cover lift in a heavy rugged version (brass chromed)
• electrical cold and warmwater supply, safety outlet stop cock
• built-in isolating cover and tank overflow as standard
• ready to use delivery

Heating sourses

• steam heated (low pressure)
• steam heated (high pressure)

Model range

Equipment for after conditioning and ripening/maturing for conditioning and storing of pre-conditioned product:

• unique 30 air circulation mixing unit can be placed in. behind or on top of the processing room
• steam generation through the humidity of the product itself and also through electrical steam generation, low pressure steam or water injection via nozzles
• step less speed control of the fan: air speed from 0.5 m/s - 3.0 m/s
• step less control oft the changing flap motor
• fully automatic outside air conditioning
• cleaning through high pressure pump

Advice for the practice: equipment for after conditioning should generally be 3-4 times bigger than the equipment for conditioning with smoke or the equipment for pre-conditioning.

For ripening/fermenting, drying, smoking and conditioning of raw sausage products, hams, meat, fish or cheese

• circulation mixing unit can be placed in. behind or on top of the processing room
• steam generation through the humidity of the product itself and also through electrical steam generation, low pressure steam or water injection via nozzles
• step less speed control of the fan: air speed from 0.5 m/s - 15.0 m/s
• step less control oft the changing flap motor
• fully automatic outside air conditioning
• cleaning through high pressure pump

For conditioning and cold smoking of  sausage products, hams, meat, fish or cheese

• circulation mixing unit can be placed in. behind or on top of the processing room
• steam generation through the humidity of the product itself and also through electrical steam generation, low pressure steam or water injection via nozzles
• step less speed control of the fan: air speed from 0.5 m/s - 15,0 m/s
• step less control oft the changing flap motor
• fully automatic outside air conditioning
• cleaning through high pressure pump
• large variety of smoke generators

For the handling and conveying of fragile and delicate products Cusinato manufactures special CTC chain conveyors for medium and high production rates. This range of machines, with improved performance thanks to specific experience in the handling of cubed animal feed and, more specifically in pet food, is a valid and affordable solution for the handling and the transport of products that must not be damaged and / or contaminated in any way.The low conveying speed and the exclusive component design of the machine guarantees the absence of product breakage or stagnation points. Special surface treatments prevent and limit the product from being damaged by friction. Thanks to the meticulous attention to component and part design of the CTC chain conveyors and their related accessories, the product is guaranteed to be conveyed without being damaged and contaminated in any way.

The Cusinato CTC range of chain conveyors can be supplied with lengths of up to 50 m and fitted with intermediate unloading points which can be operated manually, electro-pneumatically or motorised. For special installation requirements, they allow, through a special raised structure a double sliding plane, to convey the product in the opposite direction of the chain feed up to the return unit to then, fall onto the bottom sliding plane, and then be conveyed forward thus avoiding the use of additional conveyors.

The end and chain tensioning return units, mechanically reinforced with special profiles, contain devices and internal elements to prevent the complete stagnation of product and powders, thus allowing the conveyor to be used with different product batches in sequence without mixing or contaminating them

The Cusinato vibrosifters are versatile and reliable, very important attributes for this type of machine, which is subject to a significant amount of mechanical stress. Modern and sturdy, built with top quality components: the full range of Cusinato vibrosifters guarantee a long life with maintenance reduced to the minimum.

Our Vibrosifters for pet food feature:

• Sturdiness and unparalleled stability thanks to the special shock-absorbing elastic elements and to the perfect balancing of the moving masses;
• Highly efficient in cleaning and separating the product from lumps, dust and chips;
• Available in various models and sizes based on the transport capacities. All parts that come into contact with the product are made of stainless steel;
• Available in the version with single screen or else with multiple interchangeable screens, placed on a single screening level or overlapping levels;
• Wide range of screens available which enables you to choose between the version with steel meshor perforated steel plate;
• Every detail is designed and cared for so as to offer the maximum hygiene and reliability;
• Replacement of screens with classical system of manual unhooking/hooking or by the exclusive “quick system” with electro-pneumatic servo control.