Milling and
pasta plants

L.P.S. Special-Shaped Pasta Line: the concept of production flexibility exalted to the highest level. The combination between T.V.S. press (Total Vacuum System) and the pasta movement on trays allows the production of any kind of special pasta shapes such as round nest, oval nest, lasagna, matasse, big size Short-Cut Pasta shapes, cannelloni, “farfalle” and so on, without any risk of breaking or damaging the pasta product.

Press

The most important features of this equipment are the TURBOMIX technology and the low-speed of extrusion, which is achieved thanks to the high-efficiency compression screws: these characteristics allow to obtain a very homogenous dough. The press can be fitted either with Total Vacuum System or with traditional technology.

Nest/lasagna forming machine

Through the forming machine, the laminated pasta sheets or otherwise the extruded pasta take the desired shape (nest, matasse, lasagna, etc.) for the subsequent spreading on trays.

Pre-dryer and dryer 

• Thanks to a powerful ventilation, the surface of the Special Shaped Pasta is heated to maintain the desired shape, prevent sticking and to prepare the product for the subsequent vertical predrying phase.
• This phase of approximately 50 minutes, performs a quick heating of pasta and the preparation for the next drying phase.
• Thanks to a rising/descending trays movement inside the main dryer and to a sophisticated thermohygroregulation system, different for each phase, it is possible to obtain a perfect drying and stabilization of any kind of Special Pasta Shape.

Cooler and emptying system

• Provided with a heat exchanger entirely manufactured in stainless steel installed in a dedicated external unit, the cooler allows to cool Special Shaped Pasta and to prepare the pasta for the next packaging phase.
• There are different models of emptying devices: it is possible to flip the tray to obtain a bulk packing or there is the possibility to have an unloading unit with pieces counting and tidy feeding of the packaging system.

Process automation

• ARS (AxorOcrim Remote Service) is the automation and supervision system completely developed by Axor Ocrim.
• Integrated supervision of the automation system entirely developed by Axor Ocrim,
• Real time full control of the line components,
• Management and analysis of recipes, historical data and power consumption,
• Compatibility with all management software,
• Access via Axorapp for all mobile devices (smartphone, tablet, laptop),
• Remote assistance with Axor Ocrim’s technical and support center, available 24 hours / 7 days.

L.P.S. Special-Shaped Pasta Line: the concept of production flexibility exalted to the highest level. The combination between T.V.S. press (Total Vacuum System) and the pasta movement on trays allows the production of any kind of special pasta shapes such as round nest, oval nest, lasagna, matasse, big size Short-Cut Pasta shapes, cannelloni, “farfalle” and so on, without any risk of breaking or damaging the pasta product.

Press

The most important features of this equipment are the TURBOMIX technology and the low-speed of extrusion, which is achieved thanks to the high-efficiency compression screws: these characteristics allow to obtain a very homogenous dough. The press can be fitted either with Total Vacuum System or with traditional technology.

Nest/lasagna forming machine

Through the forming machine, the laminated pasta sheets or otherwise the extruded pasta take the desired shape (nest, matasse, lasagna, etc.) for the subsequent spreading on trays.

Pre-dryer and dryer 

Thanks to a powerful ventilation, the surface of the Special Shaped Pasta is heated to maintain the desired shape, prevent sticking and to prepare the product for the subsequent vertical predrying phase.

This phase of approximately 50 minutes, performs a quick heating of pasta and the preparation for the next drying phase.

Thanks to a rising/descending trays movement inside the main dryer and to a sophisticated thermohygroregulation system, different for each phase, it is possible to obtain a perfect drying and stabilization of any kind of Special Pasta Shape.

Cooler and emptying system

Provided with a heat exchanger entirely manufactured in stainless steel installed in a dedicated external unit, the cooler allows to cool Special Shaped Pasta and to prepare the pasta for the next packaging phase.

There are different models of emptying devices: it is possible to flip the tray to obtain a bulk packing or there is the possibility to have an unloading unit with pieces counting and tidy feeding of the packaging system.

Process automation

ARS (AxorOcrim Remote Service) is the automation and supervision system completely developed by Axor.

• Integrated supervision of the automation system entirely developed by Axor,
• Real time full control of the line components,
• Management and analysis of recipes, historical data and power consumption,
• Compatibility with all management software,
• Access via Axorapp for all mobile devices (smartphone, tablet, laptop),
• Remote assistance with Axor Ocrim’s technical and support center, available 24 hours / 7 days.

L.P.S. Special-Shaped Pasta Line: the concept of production flexibility exalted to the highest level. The combination between T.V.S. press (Total Vacuum System) and the pasta movement on trays allows the production of any kind of special pasta shapes such as round nest, oval nest, lasagna, matasse, big size Short-Cut Pasta shapes, cannelloni, “farfalle” and so on, without any risk of breaking or damaging the pasta product.

Press

The most important features of this equipment are the TURBOMIX technology and the low-speed of extrusion, which is achieved thanks to the high-efficiency compression screws: these characteristics allow to obtain a very homogenous dough. The press can be fitted either with Total Vacuum System or with traditional technology.

Nest/lasagna forming machine

Through the forming machine, the laminated pasta sheets or otherwise the extruded pasta take the desired shape (nest, matasse, lasagna, etc.) for the subsequent spreading on trays.

Pre-dryer and dryer 

Thanks to a powerful ventilation, the surface of the Special Shaped Pasta is heated to maintain the desired shape, prevent sticking and to prepare the product for the subsequent vertical predrying phase.

This phase of approximately 50 minutes, performs a quick heating of pasta and the preparation for the next drying phase.

Thanks to a rising/descending trays movement inside the main dryer and to a sophisticated thermohygroregulation system, different for each phase, it is possible to obtain a perfect drying and stabilization of any kind of Special Pasta Shape.

Cooler and emptying system

Provided with a heat exchanger entirely manufactured in stainless steel installed in a dedicated external unit, the cooler allows to cool Special Shaped Pasta and to prepare the pasta for the next packaging phase.

There are different models of emptying devices: it is possible to flip the tray to obtain a bulk packing or there is the possibility to have an unloading unit with pieces counting and tidy feeding of the packaging system.

Process automation

ARS (AxorOcrim Remote Service) is the automation and supervision system completely developed by Axor.

• Integrated supervision of the automation system entirely developed by Axor,
• Real time full control of the line components,
• Management and analysis of recipes, historical data and power consumption,
• Compatibility with all management software,
• Access via Axorapp for all mobile devices (smartphone, tablet, laptop),
• Remote assistance with Axor Ocrim’s technical and support center, available 24 hours / 7 days.

L.P.S. Special-Shaped Pasta Line: the concept of production flexibility exalted to the highest level. The combination between T.V.S. press (Total Vacuum System) and the pasta movement on trays allows the production of any kind of special pasta shapes such as round nest, oval nest, lasagna, matasse, big size Short-Cut Pasta shapes, cannelloni, “farfalle” and so on, without any risk of breaking or damaging the pasta product.

Press

The most important features of this equipment are the TURBOMIX technology and the low-speed of extrusion, which is achieved thanks to the high-efficiency compression screws: these characteristics allow to obtain a very homogenous dough. The press can be fitted either with Total Vacuum System or with traditional technology.

Nest/lasagna forming machine

Through the forming machine, the laminated pasta sheets or otherwise the extruded pasta take the desired shape (nest, matasse, lasagna, etc.) for the subsequent spreading on trays.

Pre-dryer and dryer 

Thanks to a powerful ventilation, the surface of the Special Shaped Pasta is heated to maintain the desired shape, prevent sticking and to prepare the product for the subsequent vertical predrying phase.

This phase of approximately 50 minutes, performs a quick heating of pasta and the preparation for the next drying phase.

Thanks to a rising/descending trays movement inside the main dryer and to a sophisticated thermohygroregulation system, different for each phase, it is possible to obtain a perfect drying and stabilization of any kind of Special Pasta Shape.

Cooler and emptying system

Provided with a heat exchanger entirely manufactured in stainless steel installed in a dedicated external unit, the cooler allows to cool Special Shaped Pasta and to prepare the pasta for the next packaging phase.

There are different models of emptying devices: it is possible to flip the tray to obtain a bulk packing or there is the possibility to have an unloading unit with pieces counting and tidy feeding of the packaging system.

Process automation

ARS (AxorOcrim Remote Service) is the automation and supervision system completely developed by Axor Ocrim.

• Integrated supervision of the automation system entirely developed by Axor Ocrim,
• Real time full control of the line components,
• Management and analysis of recipes, historical data and power consumption,
• Compatibility with all management software,
• Access via Axorapp for all mobile devices (smartphone, tablet, laptop),
• Remote assistance with Axor Ocrim’s technical and support center, available 24 hours / 7 days.

Multihead weighers are designed for fast and accurate bag dispensing.

Its main advantages:

• Fully microprocessor controlled for easy programming and operation
• High precision combined with high performance
• Touch screen for quick and easy data entry
• Powerful high quality build
• Easy and quick switch from one product to another
• Lack of underweight
• Self-diagnosing system
• Quick and easy access to all parts for cleaning and maintenance.
• The multihead dispenser is equipped with a stepped motor system with the ability to select the exact product feed profile, which leads to faster and less noise.

The weighed product is fed from the central vibrator to the circular loader, and then from the upper baskets to the weighing baskets (lower). The combination of weights in some of the lower baskets sets the required weight.

Data entry and information storage are carried out very conveniently and quickly due to the touch panel, which optimizes the performance of the machine even during the packaging of products with different weights and structures.

Cobmiweight electronic scales are an ideal solution for packaging various products weighing from 15 to 1000 grams and a production speed of up to 150 weighing operations per minute. All parts in contact with the product are made of AISI 304.

17 models avialable. Speed from 80 to 160 ppm. Up to 90 packing recipes. Weighing volume from 10 to 5000 gr. Weight accuracy 0.1 g.

The new intermittent Vertical F/F/S Machines series C45

• Extremely flexible on bag sizes and package styles
• High quality bags with high speed
• Easy of operation and minimal maintenance 
• Teleservice on request

Main features

• Sturdy, light and compact frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model)
• Cross sealing jaws movement controlled by means a pneumatic cylinder or with a “”brushless” motor (mod. C45)
• Pre-setting of the jaws working to allow maximum speed (mod. C45) 
• Film pull with independent motorizazion driven by inverter
• Easy manual film splicing device
• Tool free film-roll and forming tube change over
• Modular, non-proprietary components
• Operator’s pannel color touch screen with integrated temperatures control

Versions:

• Mod. C45 INOX: stainless steel models.
• Mod. C45 SV: for to pack granular products undervacuum.

Product can be packaed 

• In bulk
  Dried foods, legumes, dried mushrooms, biscuits, baked goods, candies, popcorn, chips, snacks, short pasta, mozzarella, frozen vegetables and other products, small metals and plastic items, spare parts, etc.
• Flowing products, powders and liquids
  Ground coffee, coffee beans, cocoa, rice, sugar, semolina, salt, pepper, seeds, granular products, pudding, milk in powder, spices, potato starch, different kinds of flour, plant loam, detergents, plaster, chemical additives, milk, water, etc.

For the handling and conveying of fragile and delicate products Cusinato manufactures special CTC chain conveyors for medium and high production rates. This range of machines, with improved performance thanks to specific experience in the handling of cubed animal feed and, more specifically in pet food, is a valid and affordable solution for the handling and the transport of products that must not be damaged and / or contaminated in any way.The low conveying speed and the exclusive component design of the machine guarantees the absence of product breakage or stagnation points. Special surface treatments prevent and limit the product from being damaged by friction. Thanks to the meticulous attention to component and part design of the CTC chain conveyors and their related accessories, the product is guaranteed to be conveyed without being damaged and contaminated in any way.

The Cusinato CTC range of chain conveyors can be supplied with lengths of up to 50 m and fitted with intermediate unloading points which can be operated manually, electro-pneumatically or motorised. For special installation requirements, they allow, through a special raised structure a double sliding plane, to convey the product in the opposite direction of the chain feed up to the return unit to then, fall onto the bottom sliding plane, and then be conveyed forward thus avoiding the use of additional conveyors.

The end and chain tensioning return units, mechanically reinforced with special profiles, contain devices and internal elements to prevent the complete stagnation of product and powders, thus allowing the conveyor to be used with different product batches in sequence without mixing or contaminating them

The Cusinato vibrosifters are versatile and reliable, very important attributes for this type of machine, which is subject to a significant amount of mechanical stress. Modern and sturdy, built with top quality components: the full range of Cusinato vibrosifters guarantee a long life with maintenance reduced to the minimum.

Our Vibrosifters for pet food feature:

• Sturdiness and unparalleled stability thanks to the special shock-absorbing elastic elements and to the perfect balancing of the moving masses;
• Highly efficient in cleaning and separating the product from lumps, dust and chips;
• Available in various models and sizes based on the transport capacities. All parts that come into contact with the product are made of stainless steel;
• Available in the version with single screen or else with multiple interchangeable screens, placed on a single screening level or overlapping levels;
• Wide range of screens available which enables you to choose between the version with steel meshor perforated steel plate;
• Every detail is designed and cared for so as to offer the maximum hygiene and reliability;
• Replacement of screens with classical system of manual unhooking/hooking or by the exclusive “quick system” with electro-pneumatic servo control.

The exclusive constructive system of the Silos provides a robust metallic weight bearing structure, suitably designed (calculated and dimensioned statically) to support loads due to the silage of products with a high specific weight; in the calculations even all the possible additional higher loads are considered with the existing or planned feeding systems.The cells can be built with different designs (square, round or rectangular) and with different materials or combinations (Stainless steel or painted carbon steel or galvanized).The unloading, which ensures a complete emptying of the cells, is provided by the vibration extraction system, complete with adjustable sliding gate and flow deflector in the two available versions: with “manual” operation or “automatic with remote control” operation.

A flexible, modular, customisable system, which extends the range of bucket elevators that Cusinato produces. Even the basic version gives the option of transporting a wide range of products even in the particular environments in which it is installed.
The “Jolly” system, which has a modular structure, is designed so it can be adapted and integrated at a later time, thus adapting to every need. The modular design makes the “Jolly” system particularly versatile and easy to assemble and it also allows you to manage all its parts in stock ensuring fast delivery.”Jolly” is designed to give the maximum strength and versatility, with special solutions to facilitate cleaning and hygiene. The closing panelling, easy to disassemble and reassemble, simplify all maintenance operations.

There are up to 30 models and types of bucket elevators available depending on the size of chosen bucket and the product that it must convey.

Cusinato, after extensive research of the requirements of the most demanding pasta producers designed a dynamic storage solution using a loading system which is innovative, complete, exclusive, patented by the company, purposely designed for the most fragile and bulky products, as producers are aiming more on diversification with the “focus” on presenting innovative and quality products to the market for the discerning consumer.

The new elevator has been studied and designed for feeding product to multiple storage levels all positioned vertically. The patented and exclusive elevator, receives product from the production line, and can load any storage level (if empty) by “gently” and evenly placing the product on the storage level, by means of a linking belt. In addition to the unloading points on each level, the elevator includes an additional unloading station for emergencies or for waste product.

The belt storage system, result of Cusinato’s technology, is designed to store the product by spreading it evenly and at varying thicknesses along the entire width of the storage belt. The dynamic Cusinato storage system also offers lots of customisation options, and it can therefore be adapted, by suitably configuring the number of levels, the width and the length, to the available space of the client.

The Cusinato system is flexible and adaptable to the requirements of the client.

It is made up of:

• purposely designed bucket elevator (patented);
• linking conveyor belts;
• level storage (storage belts);
• unloading belts;
• spiral lowerator and vibrating screen for product cleaning (optional).

The vibrating feeders, available in various models, are used for forming a uniform product flow, in order to enable a correct and constant feed to the loading point of the Bucket Elevators, Drying and Cooling Belts. The shape of this machine is similar to that of a Vibrating Screen; the difference being lies in the absence of the “sieving function” and in the type of vibration which in the case of the vibrating feeders is done by means of 2 motor-driven vibrators.

The Cusinato Vibrosifters are versatile and reliable, very important attributes for this type of machine, which is subject to a significant amount of mechanical stress. Modern and sturdy, built with top quality components: the full range of Cusinato Vibrosifters guarantee a long life with maintenance reduced to the minimum.

Our Vibrosifters feature:

• Unparalleled stability thanks to the special shock-absorbing elastic elements and to the perfect balancing of the moving masses;
• Highly efficient in cleaning and separating the product from lumps, dust and chips;
• Available in various types and sizes based on the handling capacity and the specifications of the product to be cleaned. All parts that come into contact with the product are made of stainless steel;
• Available in the version with single screen or else with multiple interchangeable screens, placed on a single screening level or overlapping levels;
• Wide range of screens available which enables you to choose between the version with steel mesh or perforated steel plate;
• Every detail is designed and cared for so as to offer the maximum hygiene and reliability;
• Replacement of screens with classical system of manual unhooking/hooking or by the exclusive “quick system” with electro-pneumatic servo control.