Milling and
pasta plants

Main | Milling and
pasta plants

Consultancy, technologies suggestion, equipment supply

Studying customer's requirements

Pre-construction stage of the project (layouts, budgeting)

Civil construction supervision

Equipment supply installation and commissioning

Milling and pasta plants design and construction

Working with international quality standards and customer preferences, adapting Italian pasta or Japanese instant noodle standards to local requirements in construction and food safety aspects, HACCP production safety requirements

Technological support after-sales service

UpgradeExpansion / modernization of existing production

Automatization

Optimization of human power. Re-design of facilities with technological and equipment range provided by other suppliers

Technological supportSoft-flour or semolina, all kind of pasta

Pasta production consultancy

Study of sales tasks with constant production quality. Temperature and micro-climate conditions, moisture aspects of flour and dry pasta, efficiency vs effectiveness in production

SparpartsOriginal spare parts trading and supply

Own warehouses with spare parts

Subscriber membership warranty and post-warranty service 24/7 for all supplied equipment. Replacing old control units with the latest PLCs

Milling and
pasta plants

The belt conveyors are suited for conveying on horizontal or inclined levels granular products, foods and non-food.

Our belt conveyors are available:

  • in any length (*);
  • with a concave or flat conveyor surface;
  • with fixed or adjustable sides, with standard or greater heights;
  • with a vulcanised slat belt.

Sturdiness, modularity, flexibility, hygiene and quality of the materials used are the fundamental qualities of Cusinato conveyors.

Particular attention was given to the adoption of such measures to avoid product stagnation and to allow for the transport of a wide range of products of different sizes, even when very high capacities are handled.

* ( for lengths above ~30 metres we recommend using several cascading conveyors)

 

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The Cusinato Vibrating Extractors normally used for unloading silos or storage hoppers, exploit the technique of vibrations to enable the even unloading of the product. Initially designed to be mounted in our plants, subsequently they were used and adapted to be also mounted on existing silos and hoppers, to replace other pre-existing unloading systems that were obsolete or performing badly.Motorised with one or two motor-driven vibrators, the Cusinato Vibrating Extractors are capable of extracting and dosing products stored in silos even when handling products that do not flow easily. The required dosing and flow is done by a modular sliding gate which can be operated manually or electrically by remote. For special requirements of production mixes, flow control sensors can be fitted, to ensure the correct fed of all products which make up the recipe/mixture.The range of Cusinato Vibrating Extractors is made up of different models which differ according to their capacity.

The Vibrating Extractors can be equipped with a series of extras:

  • electrical or manual operated sliding gate;
  • product flow sensor;
  • manual or electro-pneumatic operated flow deflector, ideal when the product has to be fed to 2 conveyor/packaging lines.

 

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The Cusinato spiral lowerators are ideal in all cases where “drop” transport is required, preserving the integrity of the transported product. The massive use by pasta manufacturers of spiral chutes for transporting pasta, has stimulated over time continuous improvements both from the point of view of design and performance, so much so that they are used successfully for transporting and filling of silos together with other types of fragile food products (snacks, dried fruit, dried vegetables, etc.).

The Cusinato spiral lowerators are:

  • Made entirely of Aisi 304 stainless steel;
  • Available in different types: for the drop feeding to fill storage silos, or simply for the conveying and dropping of the product between two transport systems (for example between 2 horizontal conveyor belts) placed on different levels;
  • Built using special machines and equipment, especially made. In addition to diameters of normal production (the standard 500 mm and the 800 mm) you can also have models with different diameters, with spirals of different pitch and cross-sections so to be able to cover other requirements in terms of capacity and type of product to be conveyed;
  • Available with various systems for supporting the spirals, developed and built in accordance with the specifications of the product to be conveyed: by means of external uprights or else with a central upright and support arms and with rounded edge on the section of the “Anti Stop” spiral (to prevent attachment and stagnation of certain pasta shapes). The welding and finishing are accurate and with the use of exclusive devices which prevent the product stopping, stagnating and spilling.

 

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Cusinato offers Silos manufactured with an exclusive system: a robust metallic weight bearing structure designed to carry product loads of particularly high weight, also considering the feeding systems (Belt or Bucket Conveyors). Cusinato has also developed an exclusive system for the fixing of panels, which prevents the formation of cracks due to the inevitable natural expansions and temperature changes of the environments in which they are installed, avoiding product leaks or stagnation.
In this way the panelling is relieved of the “weight bearing” function and ensures the non-deformability of the silo and the maximum degree of hygiene in each cell.Automatic loading systems for storage plants, equipped with bucket conveyors (or, on special request, with mobile belts), ensuring full flexibility in the routes and load cell combinations, as well as from different production lines.Stainless steel spiral lowerator for each cell (different versions, diameters and capacities), developed and perfected in order to accompany and deposit the products in the loading stage without damaging them, by fully exploiting the cell capacity.Extraction system by vibration for the even unloading of all standard pasta shapes, ensuring the complete emptying of the cells. Complete with adjustable sliding gate and flow deflector, both available in different versions: operated manually or automatically with remote control and with different sections/flows.Electrical control panel with PLC equipped with HMI (touch screen) operator interfaces or computerised (one or more PC workstations) that enables you to monitor the entire loading and unloading process, by programming and automating the loading of the silos and the sending of the product to the packaging machines. The computerised system is available with standard and/or customised functions.Computerised system equipped with instruments that monitor the activities of the plant and which ensures the management and reliability over time (operation events log, maintenance management, management operator passwords, production reports, traceability, statistics, alarms history, etc.).

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The Cusinato bucket conveyors are ideal for transporting fragile or delicate granular products such as: long and short pasta, legumes, dried fruit, candy, frozen food, pet food, chemical and granular products in general. They are available in different sizes and types to solve every vertical and horizontal transport problem. Each machine provides maximum reliability over time with a minimum level of maintenance and full respect of the load.

Our bucket elevators are equipped with:

  • one or more loading points with perfect sealing at any point of the horizontal section;
  • three different types of unloading: single (fixed unloading), multiple (more than one electro-pneumatic unloading) or sequential: Cusinato exclusive type for the even distribution of the product on a predetermined width (for example: Drying line belt or a dynamic silos);
  • safe, reliable, and complete unloading due to the 360° rotation of the bucket thanks to the Cusinato patent, with very low impact and mechanical wear;
  • buckets available in different versions and transport capacities, made in metal or plastic, also in a metal detectable version;
  • chain support and guide system, made of self-lubricating material with a very low coefficient of friction mounted on special and exclusive anodized extruded aluminium sections;
  • drip-free gutters in all the horizontal sections to prevent contaminations of lubricant from the chains;
  • minimum maintenance and long lasting.

 

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Inclined Vertical Form/Fill/Seal C35i machines are normally used for packaging fragile products such as biscuits, pastries, baked goods, etc. They are ideally combined with the weighing and dosing systems for brittle products that CAMPAGNOLO can offer.

PRODUCTS THAT CAN BE PACKAGED: Biscuits, pastries, brittle products in general.

The new intermittent Vertical F/F/S Machines series C35

  • Extremely flexible on bag sizes and package styles
  • High quality bags with high speed
  • Easy operation and minimal maintenance 
  • Teleservice on request

Main features

  • Sturdy, light and compact frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model)
  • Cross sealing jaws movement controlled by means of pneumatic cylinder or with a “”brushless” motor
  • Pre-setting of the jaws working to allow maximum speed
  • Film pull with independent motor driven by inverter
  • Easy manual film splicing device
  • Tool free film-roll and forming tube change over
  • Modular, non-proprietary components
  • Operator’s pannel color touch screen with integrated temperatures control

Versions:

  • Mod. C35i INOX: stainless steel models.
  • Mod. C35i SB: for forming “STABILO-BAG”with four sealed edges..

Product can be packed 

  • In bulk
    Dried foods, legumes, dried mushrooms, biscuits, baked goods, candies, popcorn, chips, snacks, short pasta, mozzarella, frozen vegetables and other products, small metals and plastic items, spare parts, etc.
  • Flowing products, powders and liquids
    Ground coffee, coffee beans, cocoa, rice, sugar, semolina, salt, pepper, seeds, granular products, pudding, milk in powder, spices, potato starch, different kinds of flour, plant loam, detergents, plaster, chemical additives, milk, water, etc.
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Inclined Vertical Form/Fill/Seal C95-1i machines are normally used for packaging fragile products such as biscuits, pastries, baked goods, etc.

They are ideally combined with the weighing and dosing systems for brittle products that CAMPAGNOLO can offer.

The mechanical and electrical features are the same ones of the CVM85 series.

PRODUCTS THAT CAN BE PACKAGED: Biscuits, pastries, brittle products in general.

The new intermittent Vertical F/F/S Machines series C95

  • Extremely flexible on bag sizes and package styles
  • High quality bags with high speed
  • Easy operation and minimal maintenance 
  • Teleservice on request

Main features

  • Sturdy, light and compact frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model)
  • Cross sealing jaws movement controlled by means a pneumatic cylinder or with a “”brushless” motor (mod. C95e)
  • Pre-setting of the jaws working to allow maximum speed (mod. C95e) 
  • Film pull with independent motorizazion driven by inverter
  • Easy manual film splicing device
  • Tool free film-roll and forming tube change over
  • Modular, non-proprietary components
  • Operator’s panel color touch screen with integrated temperatures control

Versions:

  • Mod. C95-1i INOX: stainless steel models.
  • Mod. C95-1/2i SB: for forming “STABILO-BAG”with four sealed edges..

Product can be packed 

  • In bulk
    Dried foods, legumes, dried mushrooms, biscuits, baked goods, candies, popcorn, chips, snacks, short pasta, mozzarella, frozen vegetables and other products, small metals and plastic items, spare parts, etc.
  • Flowing products, powders and liquids
    Ground coffee, coffee beans, cocoa, rice, sugar, semolina, salt, pepper, seeds, granular products, pudding, milk in powder, spices, potato starch, different kinds of flour, plant loam, detergents, plaster, chemical additives, milk, water, etc.
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Inclined Vertical Form/Fill/Seal C95-2i machines are normally used for packaging fragile products such as biscuits, pastries, baked goods, etc.

They are ideally combined with the weighing and dosing systems for brittle products that CAMPAGNOLO can offer.

PRODUCTS THAT CAN BE PACKAGED: Biscuits, pastries, brittle products in general.

The new intermittent Vertical F/F/S Machines series C95

  • Extremely flexible on bag sizes and package styles
  • High quality bags with high speed
  • Easy operation and minimal maintenance 
  • Teleservice on request

Main features

  • Sturdy, light and compact frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model)
  • Cross sealing jaws movement controlled by means of pneumatic cylinder or with a “”brushless” motor (mod. C95e)
  • Pre-setting of the jaws working to allow maximum speed (mod. C95e) 
  • Film pull with independent motorizazion driven by inverter
  • Easy manual film splicing device
  • Tool free film-roll and forming tube change over
  • Modular, non-proprietary components
  • Operator’s panel color touch screen with integrated temperatures control

Versions:

  • Mod. C95-2i INOX: stainless steel models.
  • Mod. C95-1/2i SB: for forming “STABILO-BAG”with four sealed edges..

Product can be packed 

  • In bulk
    Dried foods, legumes, dried mushrooms, biscuits, baked goods, candies, popcorn, chips, snacks, short pasta, mozzarella, frozen vegetables and other products, small metals and plastic items, spare parts, etc.
  • Flowing products, powders and liquids
    Ground coffee, coffee beans, cocoa, rice, sugar, semolina, salt, pepper, seeds, granular products, pudding, milk in powder, spices, potato starch, different kinds of flour, plant loam, detergents, plaster, chemical additives, milk, water, etc.
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The new intermittent Vertical F/F/S Machines series C45

  • Extremely flexible on bag sizes and package styles
  • High quality bags with high speed
  • Easy operation and minimal maintenance 
  • Teleservice on request

Main features

  • Sturdy, light and compact frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model)
  • Cross sealing jaws movement controlled by means a pneumatic cylinder or with a “”brushless” motor (mod. C45)
  • Pre-setting of the jaws working to allow maximum speed (mod. C45) 
  • Film pull with independent motorizazion driven by inverter
  • Easy manual film splicing device
  • Tool free film-roll and forming tube change over
  • Modular, non-proprietary components
  • Operator’s pannel color touch screen with integrated temperatures control

Versions:

  • Mod. C45 INOX: stainless steel models.
  • Mod. C45 SV: for to pack granular products undervacuum.

Product can be packed 

  • In bulk
    Dried foods, legumes, dried mushrooms, biscuits, baked goods, candies, popcorn, chips, snacks, short pasta, mozzarella, frozen vegetables and other products, small metals and plastic items, spare parts, etc.
  • Flowing products, powders and liquids
    Ground coffee, coffee beans, cocoa, rice, sugar, semolina, salt, pepper, seeds, granular products, pudding, milk in powder, spices, potato starch, different kinds of flour, plant loam, detergents, plaster, chemical additives, milk, water, etc.
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The new intermittent Vertical F/F/S Machines series C45

  • Extremely flexible on bag sizes and package styles
  • High quality bags with high speed
  • Easy operation and minimal maintenance 
  • Teleservice on request

Main features

  • Sturdy, light and compact frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model)
  • Cross sealing jaws movement controlled by means a pneumatic cylinder or with a “”brushless” motor (mod. C45)
  • Pre-setting of the jaws working to allow maximum speed (mod. C45) 
  • Film pull with independent motorizazion driven by inverter
  • Easy manual film splicing device
  • Tool free film-roll and forming tube change over
  • Modular, non-proprietary components
  • Operator’s pannel color touch screen with integrated temperatures control

Versions:

  • Mod. C45 INOX: stainless steel models.
  • Mod. C45 SV: for to pack granular products undervacuum.

Product can be packed 

  • In bulk
    Dried foods, legumes, dried mushrooms, biscuits, baked goods, candies, popcorn, chips, snacks, short pasta, mozzarella, frozen vegetables and other products, small metals and plastic items, spare parts, etc.
  • Flowing products, powders and liquids
    Ground coffee, coffee beans, cocoa, rice, sugar, semolina, salt, pepper, seeds, granular products, pudding, milk in powder, spices, potato starch, different kinds of flour, plant loam, detergents, plaster, chemical additives, milk, water, etc.
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The new intermittent Vertical F/F/S Machines series C95

  • Extremely flexible on bag sizes and package styles
  • High quality bags with high speed
  • Easy operation and minimal maintenance 
  • Teleservice on request

Main features

  • Sturdy, light and compact frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model)
  • Cross sealing jaws movement controlled by means a pneumatic cylinder or with a “”brushless” motor (mod. C95e)
  • Pre-setting of the jaws working to allow maximum speed (mod. C95e) 
  • Film pull with independent motorizazion driven by inverter
  • Easy manual film splicing device
  • Tool free film-roll and forming tube change over
  • Modular, non-proprietary components
  • Operator’s pannel color touch screen with integrated temperatures control

Versions:

  • Mod. C95 INOX: stainless steel models.
  • Mod. C95 SV: for to pack granular products undervacuum.

Product can be packed 

  • In bulk
    Dried foods, legumes, dried mushrooms, biscuits, baked goods, candies, popcorn, chips, snacks, short pasta, mozzarella, frozen vegetables and other products, small metals and plastic items, spare parts, etc.
  • Flowing products, powders and liquids
    Ground coffee, coffee beans, cocoa, rice, sugar, semolina, salt, pepper, seeds, granular products, pudding, milk in powder, spices, potato starch, different kinds of flour, plant loam, detergents, plaster, chemical additives, milk, water, etc.
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The new intermittent Vertical F/F/S Machines series C95

  • Extremely flexible on bag sizes and package styles
  • High quality bags with high speed
  • Easy operation and minimal maintenance 
  • Teleservice on request

Main features

  • Sturdy, light and compact frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model)
  • Cross sealing jaws movement controlled by means a pneumatic cylinder or with a “”brushless” motor (mod. C95e)
  • Pre-setting of the jaws working to allow maximum speed (mod. C95e) 
  • Film pull with independent motorizazion driven by inverter
  • Easy manual film splicing device
  • Tool free film-roll and forming tube change over
  • Modular, non-proprietary components
  • Operator’s pannel color touch screen with integrated temperatures control

Versions:

  • Mod. C95 INOX: stainless steel models.
  • Mod. C95 SV: for to pack granular products undervacuum.

Product can be packed 

  • In bulk Dried foods, legumes, dried mushrooms, biscuits, baked goods, candies, popcorn, chips, snacks, short pasta, mozzarella, frozen vegetables and other products, small metals and plastic items, spare parts, etc.
  • Flowing products, powders and liquids Ground coffee, coffee beans, cocoa, rice, sugar, semolina, salt, pepper, seeds, granular products, pudding, milk in powder, spices, potato starch, different kinds of flour, plant loam, detergents, plaster, chemical additives, milk, water, etc.
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The new intermittent Vertical F/F/S Machines series C95

  • Extremely flexible on bag sizes and package styles
  • High quality bags with high speed
  • Easy operation and minimal maintenance 
  • Teleservice on request

Main features

  • Sturdy, light and compact frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model)
  • Cross sealing jaws movement controlled by means a pneumatic cylinder or with a “”brushless” motor (mod. C95e)
  • Pre-setting of the jaws working to allow maximum speed (mod. C95e) 
  • Film pull with independent motorizazion driven by inverter
  • Easy manual film splicing device
  • Tool free film-roll and forming tube change over
  • Modular, non-proprietary components
  • Operator’s pannel color touch screen with integrated temperatures control

Versions:

  • Mod. C95 INOX: stainless steel models.
  • Mod. C95 SV: for to pack granular products undervacuum.

Product can be packed 

  • In bulk
    Dried foods, legumes, dried mushrooms, biscuits, baked goods, candies, popcorn, chips, snacks, short pasta, mozzarella, frozen vegetables and other products, small metals and plastic items, spare parts, etc.
  • Flowing products, powders and liquids
    Ground coffee, coffee beans, cocoa, rice, sugar, semolina, salt, pepper, seeds, granular products, pudding, milk in powder, spices, potato starch, different kinds of flour, plant loam, detergents, plaster, chemical additives, milk, water, etc.

Dimensions of the machine C95-2

A B C
1450 1800 2100
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The new intermittent Vertical F/F/S Machines series C95

  • Extremely flexible on bag sizes and package styles
  • High quality bags with high speed
  • Easy operation and minimal maintenance 
  • Teleservice on request

Main features

  • Sturdy, light and compact frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model)
  • Cross sealing jaws movement controlled by means a pneumatic cylinder or with a “”brushless” motor (mod. C95e)
  • Pre-setting of the jaws working to allow maximum speed (mod. C95e) 
  • Film pull with independent motorizazion driven by inverter
  • Easy manual film splicing device
  • Tool free film-roll and forming tube change over
  • Modular, non-proprietary components
  • Operator’s pannel color touch screen with integrated temperatures control

Versions:

  • Mod. C95 INOX: stainless steel models.
  • Mod. C95 SV: for to pack granular products undervacuum.

Product can be packed 

  • In bulk
    Dried foods, legumes, dried mushrooms, biscuits, baked goods, candies, popcorn, chips, snacks, short pasta, mozzarella, frozen vegetables and other products, small metals and plastic items, spare parts, etc.
  • Flowing products, powders and liquids
    Ground coffee, coffee beans, cocoa, rice, sugar, semolina, salt, pepper, seeds, granular products, pudding, milk in powder, spices, potato starch, different kinds of flour, plant loam, detergents, plaster, chemical additives, milk, water, etc.

Dimensions of machine C95-2

A B C
1400 1800 2100
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The new intermittent Vertical F/F/S Machines series C110 with servomotors

  • Extremely flexible on bag sizes and package styles
  • High quality bags with high speed
  • Easy operation and minimal maintenance 
  • Teleservice on request

Main features

  • Sturdy, light and compact frame, made in stainless steel AISI 304 or painted RAL 9003 (standard model)
  • pulling-film system with 2 “brushless” servo-motors and vacuum beltscross
  • sealing jaws movement by means levers system with “brushless” servo-motors
  • Film pull with independent motorizazion driven by inverter
  • Easy manual film splicing device
  • Tool free film-roll and forming tube change over
  • Modular, non-proprietary components
  • Operator’s pannel color touch screen with integrated temperatures control

Versions:

  • Mod. C110 INOX: stainless steel models.
  • Mod. C110 SV: for to pack granular products undervacuum.

Product can be packed 

  • In bulk
    Dried foods, legumes, dried mushrooms, biscuits, baked goods, candies, popcorn, chips, snacks, short pasta, mozzarella, frozen vegetables and other products, small metals and plastic items, spare parts, etc.
  • Flowing products, powders and liquids
    Ground coffee, coffee beans, cocoa, rice, sugar, semolina, salt, pepper, seeds, granular products, pudding, milk in powder, spices, potato starch, different kinds of flour, plant loam, detergents, plaster, chemical additives, milk, water, etc.
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Stew canning meat, sauces and vegetable lines production

Stew canning meat, sauces and vegetable lines production

Food processing plants cold rooms construction

Food processing plants cold rooms construction