Slaughter houses
deboning rooms

Main | Slaughter houses
deboning rooms

Consultancy, technologies suggestion, equipment supply

Studying customer's requirements

Pre-construction stage of the project (layouts, budgeting)

Civil construction supervision

Equipment supply installation and commissioning

Design and construction of slaughter houses and meat processing workshops

Apply international quality standard and working with customers preferences. Adapt European and American standard for slaughtering and meat processing all in accordance with Halal standard. Always taking into account local construction requirements with respect to food safety and safe working environment or HACCP aspect of design.

Technological support after-sales service

UpgradeModernization and expansion of existing production

Production automation

Optimization of the manpower. Re-design of facilities with technological development and the best equipment range provided by other supplier

Technological supportSlaughter and meat processing standards

Consultancy services in fresh meat storage and cold chain distribution.

Studying production targets and keeping constant quality of fresh product. Emphasis on preserving fresh meat with proper chilling and storage, choice of packaging solution and productions flow chart.

SparpartsOriginal spare parts trading and supply

Own warehouses with spare parts

24/7 contractual services for all warranty and post warranty on the supplied equipment. Replacement of old operating controls with the latest PLCs.

Slaughter houses
deboning rooms

Powerful Splitting saw for hogs; for large medium and large sized plants.

  • Safe to operate by installed sawblade-stop.
  • Two-hand controll Easy to clean, external parts made of corrosion-free material.
  • High cutting Speed.
  • With water supply.
0.00 KZT

Installed within the hide-puller and used to keep the carcass tense during the hide-pulling process, to prevent any of the vertebrae being fractured.

Made up of:

  • An electrical stimulator that applies a controlled electrical current (low voltage).
  • Swinging arm. powered by a pneumatic piston, that moves the electrodes closer to the animal.
  • Limit switch to automatically activate the swinging arm.
  • Control panel.

Made of stainless steel.

Operation:

  • When the hide-pulling roller lowers, it pulls and rolls the animal skin, and once it reaches the limit switch the swinging arm is automatically activated.
  • The arm places itself on the lower back of the animal, which means the electrodes are automatically electrified, and this is transferred to the carcass.
  • The animal is electrified, which means that the vertebrae do not break when the skin is pulled.
  • When the hide-puller roller reaches the end, the electrodes automatically stop receiving electricity and return to their initial position.

 

0.00 KZT

Ideal for small slaughterhouses with only a few operators, because one person alone can skin, eviscerate and cut a carcass.

Description:

  • Central hole measuring 1000x1000 mm where the animal will be placed.
  • Passageways around the sides so the operator can carry out the processes for evisceration, skinning and cutting.
  • Powered by 4 pneumatic pistons, which are operated using 2 pedals.
  • Retractable lower chute that removes the viscera to a tub.
  • Conveyor belt that transports the skin into the by-products area.

Made of AISI-304 stainless steel.

 

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Fixed platforms allow the for veterinary doctor to have easy access to the animal carcass.

  • The structure has legs (adjustable or with plates that can be bolted to the floor).
  • Aluminum anti-slip floor.
  • Access steps.
  • Handrails on the steps and around the structure (except where space is needed to work).
  • Baseboard around the bottom.

Made entirely from AISI-304 stainless steel.

0.00 KZT
  • High motor output at low weight
  • Easy to clean, Low maintenance
  • Ergonomic position of handle
  • Top mounted air connection

Scope of Supply

  • Including sawblade (6 mm toothing) 
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Breaking and brisket saw for hogs in medium and large sized plants.

  • Light and easy to handle.
  • Increased motorpower.
  • To be used as brisket or breaking saw.
  • Easy to clean.
  • Different saw blades available
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System used to raise the hooks from the level of the cart to the level of the dock rails.

Made up of:

  • A telescopic section to join the cart rail with the height change rail.
  • An inserter at the entrance to the height change mechanism, powered pneumatically, which allows hooks to enter one by one on the chain.
  • Closed 1 'A" chain circuit.
  • UPN-60 profile guides.
  • Pushers with 4 nylon wheels.
  • Electrical control panel.
  • Buttons to control the different mechanisms, with stop and start switches.

Made of hot-dip galvanised steel.

Operation:

  1. It joins the telescopic section to the cart rail, so that the hooks slide on up to the pneumatic inserter.
  2. The hooks automatically enter the inserter in between the pushers that are part of the height change mechanism.
  3. The pushers on the height change mechanism drag the hooks to the height of the dock rail.
0.00 KZT

This machine is used to lower empty hooks that come from the automatic unhooking machine, as they pass along the aerial rail towards the hook container. 

Consist of:

  • Closed chain circuit Ø 10 mm.
  • Polyethylene rails.
  • Double rail.
  • Reinforced rubber pushers.
  • Powered by a 0.37 KW gear motor.
  • Electrical control panel, with stop and start buttons.

Made of stainless steel AISI304

 

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Bar trolleys with hooks. Stainless steel 304 construction. Bars with articulated hooks to easy hanging red offals in slaughterhouses the pieces in the central bars for transportation and storage

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Light Splitting saw for hogs and cattle.

  • Housing closed waterproff.
  • Increased motor power
  • lightweight
  • Low Vibration
  • Low maintance.
  • All external parts made of corrosion-free material
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For sawing the sternum in hanging slaughter for medium and large plants.

  • Robust and safe
  • High efficiency at low weight
  • Easy to clean, low maintenance
  • All external parts made of non corrosive materials

 

0.00 KZT

Aerial rail support structure. All of the aerial rails (bleeding, slaughtering, chambers, passageways, etc.) are supported by a framework, hung between spacers.

Depending on the quantity and type of animal to be hung on the rails, the number of kilos/metre can be calculated to work out the correct framework for the structure, then the type of rails can be decided.

Made up of:

  • Tubular columns with plates to anchor them to the floor.
  • IPN profile rails, joined to the columns with grippers and joined to each other with connecting plates.
  • Supports for curved pieces.
  • Screws to attach the different parts together. This type of construction aboids the need for welding, which can often cause problems with rust between the joined parts.

Made of back steel with a hot-dip galvanised finish.
 

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This type of track can be set up for

  • Pig
  • Sheep
  • Cattle

slaughter lines, in chambers, cutting plants, loading docks, walkways and refrigerated trucks.

RUNNING RAIL

Running rail consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a guiding surface for the carts and T-slot to allow the support brackets to be attached with bolts without welding or drilling.

DETOURS

Consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a guiding surface for the carts and T-slot to allow the support brackets to be attached with bolts without welding or drilling.

  • 45° detours with 2 tracks
  • 90° detours with 2 tracks
  • 90° detours with 3 tracks

CURVES

Consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a guiding surface for the carts and T-slot to allow the support brackets to be attached with bolts without welding or drilling.

  • Radius 350 mm.
  • Placed underneath the sections where the rail needs to change directions.
  • There are two types: 45° curves and 90° curves.

 

HOLES

Places in the detours and used to choose the track the hook should move on to. They are made of a pallet, screwed onto the detour, with a nylon cord that is pulled to move the pallet and close one of the detour routes. In this way. when the hook reaches this point, it will only find one rail to move onto.

OPTIONAL: pneumatic power. A small pneumatic piston is included with the hole and. using a manual valve, the hole can be moved to open or close the track.

 

BRACE PLATES

Used to attach the rail to the secondary structure, and to keep them parallel with a gap of 18 mm between the two rails that make up the track. U-shaped, with a groove in the upper part for the support screws for the brace plate, with win screws on the lower part for the support bolts on the rail brace plate.

Made of L-2640 aluminium.

The distance between the brace plates for the track determines the load the track can support:

Gap between brace plates (mm) 1100 900 750 650 550
Max. load (Kg. /metre)   400 500 600 700 800

 

TYPE TOTAL  HEIGHT  TOTAL GAP BETWEEN THE STRUCTURE AND RAIL
Single 150 mm 110 mm
Single 240 mm 200 mm
Double 150 mm 110 mm
 Double 240 mm 200 mm
Double rail (to assemble on chains with an open square tube rail, handrails made of stainless steel)  240 mm 200 mm

          

SCREWS

All the elements that make up the dual rail systems are joined together with screws. There are two types:

  • Screws to support the brace plates and attach them to the supporting beams, made up of bolts that can be attached to the brace place and support beam. Aluminium nails and stainless steel screws.
  • Screws to support the rail and the brace plates, made of special screws that can be inserted into the rail groove and are tightened using a wrench. These screws are made of stainless steel.

BRACE PLATES FOR TRUCKS

Used to attach the rail to the truck, and to keep them parallel with a gap of 18 mm between the two rails that make up the track. U-shaped, with a groove in the upper part for the support screws for the brace plate, with wing screws on the lower part for the support bolts on the rail brace plate.

Made of AISI-304 stainless steel.

TYPE  TOTAL  HEIGHT TOTAL GAP BETWEEN THE STRUCTURE AND RAIL
Single 130 mm 90 mm
Double 130 mm 90 mm

       
       
TRUCK ENTRANCE

Consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a guiding surface for the carts and T-slot to allow the support brackets to be attached with bolts without welding or drilling.

Places at the truck entrance, to be able to place the hooks on different levels within the truck.

0.00 KZT

In order to transport and restrain the animal as it moves from the entrance to the stunning area. Made up of:

  • 2 PVC bands to support the animals, placed vertically and operated using 2 1.5 KW gear motors.
  • The width of the bands can be adjusted to fit the size of the animal.
  • Lower passageway.
  • Control panel for the gears that controls any variations in speed.

Made of galvanised steel.

  • Width adjustment operated with pneumatic pistons:
  • Direction V operated manual
  • Adjust the height of the lower passageway FIXED
  • Stop and start button, and individual buttons for each one of the movements that adjust the belts and lower passageway by pneumatic psiton
  • Made of stainless steel AISI304

 

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Stew canning meat, sauces and vegetable lines production

Stew canning meat, sauces and vegetable lines production

Food processing plants cold rooms construction

Food processing plants cold rooms construction