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Linear fillers

For filling dense products with low and medium capacity from 1200 to 6000 containers per hour. Machines are flexible for using different types of containers (plastic, glass, cans) without expensive replacement format kits.
The dispenser mechanism of a linear piston machine can be with a mechanical or pneumatic drive.

The mechanical version is very strong and reliable. In order to prevent the formation of air bubbles in the product during the filling process, the filling valve of the machine is lowered head down into the container and begins to move upward in parallel with the level of the product.

Synchronization of movement speed and filling speed is carried out using a mechanical module or servomotor. The product itself can be fed to the machine by a pump, or by overpressure in the buffer tank of the machine, giving a guarantee for accurate dosing and high speed filling process.


Rotary machines

For filling dense products, they work on the principle of volumetric and weight dosing with using vacuum.

A high level of vacuum is available especially for mayonnaise. Volumetric piston fillers are equipped with mechanical and motorized drives to adjust the height of the containers and the volume of filling.

Upon request integrated into the system of the Ultra-Clean system, which will ensure sterilization of containers, lids, caps and the filling unit itself, we offer a device for creating a sterile air flow using HEPA filters, which are not installed inside of filler, but next to machine to allow washing in the pipe-tunnel connecting the filler and the module HEPA filter to prevent condomination on the filter itself when water or cleaning detergents get on it.

As an additional function, the unit can be adapted to the automatic CIP and SIP washing systems as special sprays noozles inside the filler for collect liquid to filtration system and a recirculation pump to re-use liqiud again.

The final control of the weight and caps closing is carried out by a device that extracts containers with an error on the discharge conveyor.

Features:

  • Stainless steel construction
  • Controller and control unit to choose from Allen Bradley or Siemens
  • Servo drives from global manufacturers to choose from Lenze or B&R
  • Control of discharge conveyor and feed conveyor for starting or stopping bottling
  • On / off switch, stop button for emergency

Optionally:

  • HEPA Filter;
  • UV lamps for caps;
  • Readiness for CIP and SIP;
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Uni-Tech contributes to packaging technology through the study of solutions that include insertion into the packaging machines and turnkey installations. The packaging machines are connected through transfer, sorting and alignment devices, thus achieving the “Interactive-Floating” characteristics of the system.

Large enough to compete on an international scale and small enough to promptly respond to client needs. The Uni-Tech packaging TEAM organises its activities around a commercial philosophy intended to create and maintain a flexible and simplified structure. A thick network of strategic contacts all over the world. The best packaging technology born from experience and professionalism.

The packaging machines are connected through transfer, sorting and alignment devices, thus achieving the “Interactive-Floating” characteristics of the system.

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EV 850-50CC automatic continuous wrapping machine (for only film and/or film +pad, up to 50/100 ppm).

Technical data

Standard Basic Equipment
  • Linear and continuous movement.
  • Wrapping without welding with film overlapping under pack.
  • Product input conveyor belt with low friction coefficient thermoplastic chains.
  • Filled lines and product availability monitoring for automatic pack preparation.
  • Bottle grouping system with double set of electronically synchronized pneumatic barriers.
  • Easy regulation of format changes.
  • Simplified maintenance operation.
  • Product visibility and accessibility during all process stages.
  • Electronically and mechanically synchronized film feeding with product.
  • Film cutting with rotating blade.
  • Electronically monitored centralized printed film option.
  • Loading station for spare reel.
  • Electronically monitored reel unwinding for constant tension on film.
  • Manually operated welding bar for film joint at reel ending.
  • Electronic system for pack formation monitoring.
  • Protection devices at wrapping bar area with polycarbonate gates.
  • Two-stage reverse motion to release bottles blocked under dragging bars.
  • PLC and operative console (alphanumeric terminal) with command operation guidance (production speed, polyethylene length, etc.) and stop messages (polyethylene reel ending, emergency stops, lack of air pressure, pack without polyethylene, etc.).
  • Right or left side command panel as per Client request.
  • Automatic placement of cardboard pad under pack on single or double lane.
  • This system is set lengthways and feeding is performed through the machine’s lower part, with ample loading capacity and simple regulation for different sizes.
  • Lifting by conveyor belts on vacuum table, with pneumatic system to avoid wrinkle formation.
  • IP 65 electric motor protection according to IEC 529 regulations.
  • Protection of other electric components not under IP 54 according to IEC 529 regulations.
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Hot glue unit with spray nozzles for pre-cut labels or rollfed labels 

  • MEGA ROLL - equipped with SAGITTA roll fed labelling station- develops traditional rollfed labelling, raising quality and flexibility standards so to meet market demands and to satisfy production requirements. Efficient, reliability and ease of use in the most different working condition and variety of materials have driven the design and the manufacturing of this new labeller
  • Labelling machine type MEGA ROLL is fully automatic and has been designed for the application of wrap-around paper and plastic pre-cut labels on cylindrical container and/or shaped.
  • Model MEGA ROLL features platforms that may be driven by pulleys with brushless motorised belts, mechanical cam, or  servo driven motors on each platform.
  • MEGA ROLL installs unique 3 axis motorised system, for the turret, for the unwinding of the film, the cut and transfer of the label. The transfer roller is vacuum type, without grippers and the cutting system with double rotating blades. The labeller has automatic phasing for the label changeover and the electronic control of film tension.

Options:

  • Coding/dating device: inkjet, laser printer
  • Label presence inspection with reject devices
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The conveyor systems are characterised by modularity and represent a solution to a number of operating issues, focusing in particular on ensuring the continuity of supply and evacuation of the operating machines. Automation is the most important stage of a production cycle insofar as it ensures the optimal connection of the various production stages, thus optimising performance.

Uni-Tech are experts in making best use of the spaces available to the client for the installation of bottling, packaging and processing lines.

This service is fulfilled by identifying the client’s technical, logistical and economic requirements, which is the starting data for an accurate engineering study.

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EUROWATER supplies plants with a flow rate of up to 50 m³/h.
The plants have a separate regeneration unit.

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One-tank and two-tank plants, frame-mounted.

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Mixed-bed plant, type MB/MBA, used for fine polishing.
Manual or automatic regeneration.

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Automatic, two-tank plants.
Countercurrently regenerated, thus optimizing the utilization of the regeneration chemicals.
Self-cleaning, thus ensuring a constant, low pressure loss.

 

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Automatic, two-tank plants.
Countercurrently regenerated, thus reducing the consumption of chemicals.

 

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Automatic, two-tank plants.

Co-currently regenerated.

 

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Pressure filter with hydrolite Ca filling. For example used for hardening of water from freshwater destiller, which it used in the marine industry to produce drinking water by evaporating sea water.

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Pressure filter with sand filling. Used for pre-filtering prior to any other water treatment, for reduction of SDI (Silt Density Index) before RO, filtration of cutting coolants, etc.

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Used for jobs where the water contains large quantities of mechanical impurities. Filling is composed according to the job in question. Innumerable fields of application within industry including water recovery and filtration of circulation water.

 

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Pressure filter for multilayer filtration. Great flow velocity. Suitable for collection of mucous particles. Used for polishing of conventionally treated waste water, filtration of circulation water such as cooling water, and for filtration of water from fish breeding, etc.
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Stew canning meat, sauces and vegetable lines production

Stew canning meat, sauces and vegetable lines production

Food processing plants cold rooms construction

Food processing plants cold rooms construction