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Cutter with a robust construction made of stainless steel AISI-304 constructed according to the European Directive 2006/42/CE.

• Head designed for a maximum of 10 knives with adjusting system and dynamic balancing.
• Electrical emergency brake and anti-noise cover (Obligatory EC Norms).
• Stainless steel electric cabinet and control panel with buttons IP65 model.
• Hydraulic knives cover.
• Hydraulic unloader.
• Bowl drain plug for cleaning.
• Machine supplied with 6 knives and accessories
• Cutter provided with digital thermometer and electronic rev. counter
• Air entrance equipped with 2 electrovalves.
• Electric cupboard, made from stainless steel, is external to the machine.
• Electrical Emergency Stop. It takes 3 seconds.
• Easy to clean from inside and outside: designed with drain bowl cover.
• Supply with 6 knives and with all accessories.
• Hydraulic elevator-loader for 1 cutter trolley of 200 liter.

The module is designed for the partial draining of whey and dosed filling of moulds and block moulds. It is used in the manufacturing of soft cheese, moulded Tvorog and other cheeses. It is offered in two Models: DONI®Draining/Filling MF with manual mould filling and DONI®Draining/Filling AF with automated mould filling.
DONI®Draining/Filling is a fully closed system with a draining belt. The curd-whey mixture is fed through a distributor on the draining belt. Its special construction allows for 85% of the whey to be drained. The belt runs at high speed with the product moving along it in a thin layer. The mixture's temperature should not be lower than 30°С to be able to realise effective moulding. The moulds can be filled manually or automatically through a distribution plate which has the same shaped openings as the mould. The plate is vertically regulated to be able to adjust the weight of the product.
The module is supplied with a conveyor belt for the positioning and moving of the moulds. A rotator, stacker and de-stacker can be supplied upon request.

DONI®Draining/Filling is designed for CIP cleaning.

The module is moved manually along guide bars on the conveyor belt. It is positioned in front of the DONI®Open U Vat for the discharging of the curd-whey mixture and for the moulding into block moulds which are placed onto the conveyor belt one by one. The filling is performed manually with a paddle. The cycle duration is no longer than a minute. Two workers are required to operate the module. DONI®Moulder has a system that regulates the filling height in order to achieve finished products with the same weight. DONIDO® offers two мodels of the module:
- DONI®Moulder ND without a draining drum for products with high dry content or with partially drained whey;
- DONI®Moulder YD with a draining drum for partial drainage of the whey.

The conveyor belt length is determined by the characteristics of the production site. DONIDO® recommends this module when the block moulds have extensions and additional time is required for the settling of the curd and for the releasing of the extensions before stacking. The module is cleaned locally.

The module is free standing. It can be moved and placed in front of the DONI®Open U Vat to drain the curd whey mixture and to fill block moulds which are placed one by one in front of the distributor. The filling is performed manually with a paddle. The cycle duration is no longer than a minute. Two workers are required to operate the module. DONI®Free Moulder has a system that regulates the filling height in order to achieve a finished product with the same weight. DONIDO® offers two models of the module:
- DONI®Free Moulder ND without a draining drum for products with high dry content or with partially drained whey;
- DONI®Free Moulder YD with a draining drum for partial drainage of the whey.

The module is cleaned locally.

The Grundfos digital dosing control is used for very precise dosing. The DME-type stepper pump motor rotates continuously, so that the material flows parallel to the suction. The engine automatically sets the dosage speed, while guaranteeing the required flow rate. The DMS motor rotates at a constant speed, stopping only between cycles. By automatically increasing or decreasing the speed, the DMS metering pump can adjust the flow rate to suit your requirements. For two types of metering pumps, dosing can be controlled remotely, analogously or manually.

Grundfos series DDA/DDC/DDE

The DDA, DDC and DDE models set new standards at dosing rates of up to 30 l/h and 16 bar. The DDA model is the pump for complex and demanding applications where the focus is on maximum process reliability. The DDC impresses with features such as simple, intuitive click-wheel operation and a graphic LC display. The DDE is the cost-effective entry-level model with all the benefits of Digital Dosing.

The specialist for continuous cutting of vegetables and fruits in cubes, strips and slices :

• compact machine design for small space requirements
• simple operation for easy working and short time training
• the cutting quality fulfils highest requirements
• small cutting sizes starting from 3mm/ 4 mm
• machine body from stainless steel
• high safety standard according to valid international regulations
• mobile on wheels
• water connection for rinsing during cutting
• speed infinitely variable

The specialist for continuous cutting of vegetables and fruits in cubes, strips and slices :

• compact machine design for small space requirements
• simple operation for easy working and short time training
• the cutting quality fulfils highest requirements
• small cutting sizes starting from 3mm/ 4 mm
• machine body from stainless steel
• high safety standard according to valid international regulations
• mobile on wheels
• water connection for rinsing during cutting
• speed infinitely variable

The specialist for continuous cutting of vegetables and fruits in cubes, strips and slices: 

• compact machine design for small space requirements
• simple operation for easy working and short time training
• the cutting quality fulfils highest requirements
• small cutting sizes starting from 3mm/ 4 mm
• machine body from stainless steel
• high safety standard according to valid international regulations
• mobile on wheels
• water connection for rinsing during cutting
• speed infinitely variable

Aerial rail support structure. All of the aerial rails (bleeding, slaughtering, chambers, passageways, etc.) are supported by a framework, hung between spacers.

Depending on the quantity and type of animal to be hung on the rails, the number of kilos/metre can be calculated to work out the correct framework for the structure, then the type of rails can be decided.

Made up of:

• Tubular columns with plates to anchor them to the floor.
• IPN profile rails, joined to the columns with grippers and joined to each other with connecting plates.
• Supports for curved pieces.
• Screws to attach the different parts together. This type of construction aboids the need for welding, which can often cause problems with rust between the joined parts.

Made of back steel with a hot-dip galvanised finish.
 

This type of track can be set up for

• Pig
• Sheep
• Cattle

slaughter lines, in chambers, cutting plants, loading docks, walkways and refrigerated trucks.

RUNNING RAIL

Running rail consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a guiding surface for the carts and T-slot to allow the support brackets to be attached with bolts without welding or drilling.

DETOURS

Consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a guiding surface for the carts and T-slot to allow the support brackets to be attached with bolts without welding or drilling.

• 45° detours with 2 tracks
• 90° detours with 2 tracks
• 90° detours with 3 tracks

CURVES

Consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a guiding surface for the carts and T-slot to allow the support brackets to be attached with bolts without welding or drilling.

• Radius 350 mm.
• Placed underneath the sections where the rail needs to change directions.
• There are two types: 45° curves and 90° curves.

HOLES

Places in the detours and used to choose the track the hook should move on to. They are made of a pallet, screwed onto the detour, with a nylon cord that is pulled to move the pallet and close one of the detour routes. In this way. when the hook reaches this point, it will only find one rail to move onto.

OPTIONAL: pneumatic power. A small pneumatic piston is included with the hole and. using a manual valve, the hole can be moved to open or close the track.

BRACE PLATES

Used to attach the rail to the secondary structure, and to keep them parallel with a gap of 18 mm between the two rails that make up the track. U-shaped, with a groove in the upper part for the support screws for the brace plate, with win screws on the lower part for the support bolts on the rail brace plate.

Made of L-2640 aluminium.

The distance between the brace plates for the track determines the load the track can support:

SCREWS

All the elements that make up the dual rail systems are joined together with screws. There are two types:

• Screws to support the brace plates and attach them to the supporting beams, made up of bolts that can be attached to the brace place and support beam. Aluminium nails and stainless steel screws.
• Screws to support the rail and the brace plates, made of special screws that can be inserted into the rail groove and are tightened using a wrench. These screws are made of stainless steel.

BRACE PLATES FOR TRUCKS

Used to attach the rail to the truck, and to keep them parallel with a gap of 18 mm between the two rails that make up the track. U-shaped, with a groove in the upper part for the support screws for the brace plate, with wing screws on the lower part for the support bolts on the rail brace plate.

Made of AISI-304 stainless steel.

       
       
TRUCK ENTRANCE

Consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a guiding surface for the carts and T-slot to allow the support brackets to be attached with bolts without welding or drilling.

Places at the truck entrance, to be able to place the hooks on different levels within the truck.

In order to transport and restrain the animal as it moves from the entrance to the stunning area. Made up of:

• 2 PVC bands to support the animals, placed vertically and operated using 2 1.5 KW gear motors.
• The width of the bands can be adjusted to fit the size of the animal.
• Lower passageway.
• Control panel for the gears that controls any variations in speed.

Made of galvanised steel.

• Width adjustment operated with pneumatic pistons:
• Direction V operated manual
• Adjust the height of the lower passageway FIXED
• Stop and start button, and individual buttons for each one of the movements that adjust the belts and lower passageway by pneumatic psiton
• Made of stainless steel AISI304