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TECNA HF-V is the electropneumatic hot filling solution suitable for still beverages, in glass bottles, with controlled recycling in the filling valve to maintain the filling temperature (85-89°C). The filling valve, electropneumatic controlled, is by level, short tube of small diameter, to avoid damages to bottles necks. The product to be filled can be deflected into the container by a swirl system, at the same time the inflowing product displaces the air in the bottle, which is returned to the filling tank through the vent tube. Each filling valve is equipped with a pneumatic recirculation valve with a teflon membrane which allows, in the event of lowering of the temperature, to recirculate the product directly, keeping it warm. In the case of continuous and constant production, the recirculation valves are closed ensuring a zero recirculation flow rate. The interface with the product pasteurizer is easy and the architecture with an external buffer tank for the product allows to avoid the process stop in case of speed fluctuations or short stops of the line. The possibility to have a light vacuum filling also allows to fill products with higher density. The extremely versatile filling system allows, thanks to the recipes memorized in the PLC, great ease in the changes due to the different products. The format changes are quick and with reduced intervention times: for a greater flexibility the automatic system for the centralized adjustment of the fill level, can also be provided.

The monoblock is an integrated system to perform every phase in a controlled environment. All the processes are done in an area where there is an overpressure of sterile air (LAMINAR FLOW). In the upper part of the monoblock there is a stainless steel cover supported by the safety guards in order to reduce contamination coming from the outside during the critical processes of cleaning, filling and closing. A system of high efficiency HEPA filters introduce sterile air into the machine. After the filling phase, the containers are moved inside a synchronized monoblock without any product spillage before and during the closing phase.
A precisely timed drop of liquid Nitrogen (NL2) can be dosed into the headspace.

COVERS
The capping turret can close different kinds of cover made from different kinds of material in accordance with the Customer’s specifications

CONTAINER AND COVER SANITIZING
The empty containers and the covers can be sanitized with different kinds of cleaning media in accordance with the Customer’s specifications.

PRODUCTS
It is possible to fill from liquid to very dense products with or without pieces.

Zilli & Bellini monoblocks are suitable to fill and close food products or flat soft drinks in round or shaped bottles made of glass and plastic materials.

The idea of the monoblock is to have more than one station installed in the same base frame: in this way it is possible to have an integrated system to clean, fill and close the containers.

One of the advantages of this solution is that the containers, after the filling phase, are moved in a synchronized monoblock in order to eliminate spillage of the product before the closing phase. We also eliminate any damage of the packaging.

A precisely timed drop of liquid Nitrogen (NL2) can be dosed into the headspace.

COVERS
The capping turret can close different kinds of cover made from different kinds of material in accordance with the Customer’s specifications

CONTAINER CLEANING
The empty containers can be cleaned with different kinds of cleaning media in accordance with the Customer’s specifications.

PRODUCTS
It is possible to fill from liquid to very dense products with or without pieces.

Zilli & Bellini filling and seaming groups are suitable to fill and seam food products or flat soft drinks in tin plate and aluminium cans.

The advantage of the filler – seamer group is the mechanical synchronization, with only one drive, which can smoothly drive the filled containers to the seamer without spillage.

COVERS
The seamers can handle open top, easy open and easy peel lids

PRODUCTS
It is possible to fill from liquid to very dense products with or without pieces.

Zilli & Bellini gravity fillers are suitable to fill liquid products into empty or already pre-filled containers.

PRODUCTS

• brine
• flat drinks
• gravy
• juices
• ketchup
• mineral water
• nectars
• oil
• syrup
• tea
• vinegar
• jelly

200kg insulated ice storage bin with ice access through a sloped door located at the bottom of the bin and a smartgate to positively control ice flow into the lower area. The bin sits of four adjustable legs for a more comfortable working height.

• Cabinet: stainless steel
• Internal finish: Polyethylene lined
• Insulation material: Non cfc polyurethane foam
• Shipping dimensions: 1 piece: (762 x 788 x 1485mm high)
• Shipping weight: 140 kg
• For ice machines: ZBE/ZNE models, capacities from 150kg to 1,200kg / 24h

300kg insulated ice storage bin with ice access through a sloped door located at the bottom of the bin and a smartgate to positively control ice flow into the lower area. The bin sits of four adjustable legs for a more comfortable working height.

• Cabinet: stainless steel
• Internal finish: Polyethylene lined
• Insulation material: Non cfc polyurethane foam
• Shipping dimensions: 1 piece: (1350 x 1100 x 1360mm high)
• Shipping weight: 125 kg
• For ice machines: ZBE/ZNE models, capacities from 150kg to 1,200kg / 24h

500 kg insulated ice storage bin with ice access through a sloped door located at the bottom of the bin and a smartgate to positively control ice flow into the lower area. The bin sits of four adjustable legs for a more comfortable working height.

The top of the bin can be cut to suit direct mounting of any of our small flake or nugget ice machines from 550 to 1,200kg/24h capacity.

• Cabinet: stainless steel

• Internal finish: Polyethylene lined
• Insulation material: Non cfc polyurethane foam
• Shipping dimensions: 1 piece: (1080 x 1650 x 1640mm high)
• Shipping weight: 153 kg
• For ice machines: ZBE/ZNE models, capacities from 550kg to 1,200kg / 24h

500 kg insulated ice storage bin with ice access through a sloped door located at the bottom of the bin and a smartgate to positively control ice flow into the lower area. The bin sits of four adjustable legs for a more comfortable working height.

The top of the bin can be cut to suit direct mounting of any of our small flake or nugget ice machines from 550 to 1,200kg/24h capacity.

• Cabinet: stainless steel

• Internal finish: Polyethylene lined
• Insulation material: Non cfc polyurethane foam
• Shipping dimensions: 1 piece: (1080 x 1650 x 1640mm high)
• Shipping weight: 153 kg
• For ice machines: ZBE/ZNE models, capacities from 550kg to 1,200kg / 24h

150kg insulated ice storage bin on a support frame with a 80kg cart that docks below the bin. The cart is filled by gravity by pulling a lever, thus eliminating the arduous task of shovelling ice from the bin.

• Cabinet: stainless steel

• Internal finish: Polyethylene lined
• Insulation material: Non cfc polyurethane foam
• Shipping dimensions: 1 piece: (1320 x 910 x 1970mm high)
• Shipping weight: 166kg
• For ice machines: ZBE/ZNE models, capacities from 150kg to 1,200kg / 24h

200kg insulated ice storage bin on a support frame with a 80kg cart that docks below the bin. The cart is filled by gravity by pulling a lever, thus eliminating the arduous task of shovelling ice from the bin.

• Cabinet: stainless steel
• Internal finish: Polyethylene lined
• Insulation material: Non cfc polyurethane foam
• Shipping dimensions: 1 piece: (1320 x 910 x 2300mm high)
• Shipping weight: 186 kg
• For ice machines: ZBE/ZNE models, capacities from 150kg to 1,200kg / 24h

630kg insulated ice storage bin on a support frame for existing carts up to 666mm wide that can dock below the bin. The cart is filled by gravity by pulling a lever, thus eliminating the arduous task of shovelling ice from the bin.

• Cabinet: stainless steel

• Internal finish: Polyethylene lined
• Insulation material: Non cfc polyurethane foam
• Shipping dimensions: 2 pieces: (1640 x 1320 x 1800mm high) + (1640 x 1320 x 1220mm high)
• Shipping weight: 240kg + 120kg
• For ice machines: ZBE/ZNE models, capacities from 150kg to 1,200kg / 24h