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Our line can handle both the 3/5G and 5/10 Litres PET one-way bottles through a simple and quick change-over system able to combine minimum downtime together with maximum hygienic safety. 

Washer

• Neck handling: 1 gripper for 2 pliers
• Dedicated rinsing program for 5 litres one way bottles

Filler

• Customized change parts to handle returnable and one-way bottle consistency
• Dedicated filling program for 5Litres bottles

Capper

• Electronic screw capper + press-on capper

To obtain a good hygienic condition of the bottles, the first step is to sterilize the parts in touch with the product. This can be achieved through the CIP unit which can work in automatic or semi-automatic modality and with hot or cold solution.

The electronic screw capper stands out because of its operating simplicity and precision.

• The system doesn't require stars, mechanical clutches, or complex lifting mechanisms.
• The closing torque can be set from touch screen;
• The vectorial frequency converter allows to manage it with high precision.
• The handling parts to move the bottle in the machine are reduced to the minimum, so as the change-over downtimes.

The PRESS-ON CAPPER is a linear machine used for caps applied on the bottle by pressure. It includes:

• Cap hopper
• Canal chute
• Placing system of cap on the neck
• Device to snap the cap on the neck
• Specific systems to sterilize the caps in order to avoid the contact of contaminating agents present on the cap with the bottle neck

The bottle takes the cap directly from the canal chute. The snapping of the cap on the bottle neck is carried out through the pressure developed by a belt conveyor, provided with a system to adjust the force in order not to stress the bottle.

Palletizier has the following main features:

• 100% machine designed expressely for 5 gallon palletizing (heavy duty application)
• Very simple and reliable machine, which doesn't need brushless motors or any other sofisticated mechanism to work
• Bottle transfer system from the conveyor to the rack pocket doesn't grip the bottle by the neck. This avoids the manipulation of the cap, which is a very sensitive area
• The machine is managed by a Touch screen control panel
• The machine is provided with overload safety device
• The price, compared to robots, is very competitive
• Very flexible bottles introduction on the racks, based on a slide + pusher: this ensures much more tolerance than conventional neck gripping mechanism

Isobaric, volumetric filling system with electropenumatically controlled valve suitable for filling of carbonated or non carbonated drinks in cans. The cans are placed under the filling valve without the traditional lifting system: it is the filling valve which, by lowering, guarantees a good sealing between can and filling valve. After the flushing phase with gas and next pressurization, the product valve opens and the product flows along the can wall, thus allowing gentle and no foam filling. Once the quantity of product, set in the recipe, has been delivered, the magnetic flowmeter closes the valve. After a settling phase, the decompression valve reduces the pressure in the head space of the can (even in multiple stages) and, after lifting the valve, the container can be transferred to the seamer. The versatile filling system allows, thanks to the recipes memorable in the PLC, great flexibility in the changes due to different products or different levels of carbonation. The format changes are quick with reduced intervention times for different can formats and no part of the filling valve to be replaced in the case of different lids (200,202 or 206).

Electro-pneumatic filling solution, by gravity, suitable for filling still water or ready to drink in glass bottles. A quick selection, by operator touch screen, also allows different filling recipes. The filling valve open and the product can flow, thanks also to a swirl system, along the bottle wall, thus allowing a gentle filling. During filling, thanks to the special solution with separate return, the air in the bottle is conveyed into an independent manifold and not into the product tank. When the level in the bottle reaches the vent tube the filling stops and the valve closes. The filling of still drinks is possible but must be verified on the basis of the characteristics of the product and the needed shelf life. The extremely versatile filling system allows, thanks to the recipes memorized in the PLC, great ease in changes due to different products. The format changes are quick and with reduced intervention times: for a greater flexibility the automatic system for the centralized adjustment of the fill level, can also be provided.

Gravity filling system suitable for still beverages in PET bottles. The bottle handling system, by neckhandling, allows reduced intervention times for the change between the different bottle sizes. The filling valve, mechanical and double tube, has separated air return reducing to the maximum the possibility of contamination of the product in the tank. The possibility to have the top cover, equipped with high efficiency filters, allows to keep the filling area separate from the external environment. The fill level is obtained thanks to apropriate spacers.

Zilli & Bellini linear gravity fillers are suitable to fill liquid products into empty or already pre-filled containers.

PRODUCTS

• brine
• gravy
• syrup
• vinegar

The MP 104 is standard supplied with insert plates and equipped with an extra wide seal to engrave the bag and a cut-off wire to remove remaining flap. The metal filter on the suction opening prevents objects from being extracted by the vacuum pump.

• Standard with 1 program memory
• Standard Sensor control
• Metal filter
• Silicone holder for cliché

The MP 108 is standard supplied with insert plates and equipped with an extra wide seal to engrave the bag and a cut-off wire to remove remaining flap. The metal filter on the suction opening prevents objects from being extracted by the vacuum pump.

• Standard with 1 program memory
• Standard Sensor control
• Metal filter
• Silicone holder for cliché

The MP 208 XW is standard supplied with insert plates and equipped with an extra wide seal to engrave the bag and a cut-off wire to remove remaining flap. The metal filter on the suction opening prevents objects from being extracted by the vacuum pump.

• Standard with 1 program memory
• Standard Sensor control
• Metal filter
• Silicone holder for cliché

The MP 216 XW is standard supplied with insert plates and equipped with an extra wide seal to engrave the bag and a cut-off wire to remove remaining flap. The metal filter on the suction opening prevents objects from being extracted by the vacuum pump.

• Standard with 1 program memory
• Standard Sensor control
• Metal filter
• Silicone holder for cliché

The Ziegra ZSM 1.000TWF on board ice machine makes up to 1,000kg per 24 hours of scale ice from freshwater

• 1000kg / 24h nominal capacity at 20°C air and 15°C water
• Water supply 10/12mm plain end tube 
• Overflow drain provided by customer  
• Pressure water quality 2-5 bar
• pH-value  hardness drinking water  7.2 – 9.5 pH  6 – 14 °dH  100 – 250 mg CaCO3/l
• Temperature of water + 5°C +30°C
• Base plate painted steel or upon request in stainless steel AISI304

• 2500kg / 24h nominal capacity at 20°C air and 15°C water
• Water supply 10/12 mm  22/25 mm PVC
• Overflow drain provided by customer  
• Pressure water quality 2-5 bar
• pH-value  hardness drinking water  7.2 – 9.5 pH  6 – 14 °dH  100 – 250 mg CaCO3/l
• Temperature of water + 5°C +30°C
• Base plate painted steel or upon request in stainless steel AISI304