Milling and
pasta plants

Main | Milling and
pasta plants

Consultancy, technologies suggestion, equipment supply

Studying customer's requirements

Pre-construction stage of the project (layouts, budgeting)

Civil construction supervision

Equipment supply installation and commissioning

Milling and pasta plants design and construction

Working with international quality standards and customer preferences, adapting Italian pasta or Japanese instant noodle standards to local requirements in construction and food safety aspects, HACCP production safety requirements

Technological support after-sales service

UpgradeExpansion / modernization of existing production

Automatization

Optimization of human power. Re-design of facilities with technological and equipment range provided by other suppliers

Technological supportSoft-flour or semolina, all kind of pasta

Pasta production consultancy

Study of sales tasks with constant production quality. Temperature and micro-climate conditions, moisture aspects of flour and dry pasta, efficiency vs effectiveness in production

SparpartsOriginal spare parts trading and supply

Own warehouses with spare parts

Subscriber membership warranty and post-warranty service 24/7 for all supplied equipment. Replacing old control units with the latest PLCs

Milling and
pasta plants

Exact answer to all experimental tests in labs of medium and large industries. Here are some examples of checks and applications:

  • testing hydration of flours depending on different recipes, temperatures and speeds;
  • test of raw materials such as eggs, powders, additives, flavours, etc.;
  • hold test for the mechanical parts depending on temperatures, pressures, etc.;
  • testing new dies, new pasta shapes.

The Extruder can simulate and detect any details concerning the following phases:

  • MIXING AND HYDRATION OF THE RAW MATERIALS with control of temperature of dough  thanks to independent thermostatation circuit, control of mixing shaft speed (completely dismountable for cleaning and washing operations).
  • COMPRESSION by single-screw group in stainless steel, independent thermostatation circuit of the extrusion cylinder, independent thermostatation circuit of the extrusion head, control of compression screw speed, control of pressure inside the extrusion head.


CUT. Pasta cutter group complete with knives and speed control with optic eye for impulse-cutting.

Machine built on a fully stainless steel platform, enabling full access to the mechanical organs and to thermostatation basins.
Electric control panel in stainless steel casing IP65 fitted on board of the platform.

 

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To obtain fully automated, continuous production we have engineered this Extruder equipped with Centrifuge Pre-Mixer

Pasta machine engineered on the basis of the consolidated experience and reliability of model MAC 100 - MAC 180, onto which a centrifuge pre-mixer of new conception has been fitted so as to obtain fully automated, continuous production. The pre-mixer enables homogeneous mixing of all ingredients making up the dough, which then undergoes hydration and extrusion. Particularly suitable for production of superior quality pasta, to be part of production lines for short and long pasta.

The models equipped with speed variator are especially suitable for production of sheet pasta in direct coupling with forming machines for ravioli, cappelletti, etc.
Model MAC120C-200 is equipped with head suitable for pasta die diam. 200, pressure control device and electronic speed variator for the extrusion screw.

Model equipped with the following:

  • structure entirely made in stainless steel;
  • volumetric doser for flour;
  • dosing pump for liquids;
  • centrifuge pre-mixer with dismountable blades;
  • extrusion cylinder with cofferdam for water cooling;
  • adjustable speed pasta-cutting unit with relevant knives. 

Upon demand:

  • dosing system of water or other liquid additives;
  • automatic feeding of flour directly to the dosing hopper (versions from 250 up to 450 lt capacity are available);
  • automatic feeding of eggs or liquid additives by tank (versions from capacity of 250 up to over 600 lt. are available);
  • closed-loop cooling plant for the extrusion cylinder;
  • impulse-cutting device for long pasta and special shapes;
  • vertical extrusion head;
  • “penne”-cutting device;
  • motors and electric control panel with special voltage.
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MAC 180

Pasta extruders equipped with double basin suitable for continuous production of fresh pasta of the short, long and sheet kind, which can be obtained with any types of flour. These pasta machines are particularly suitable for pasta shops and large communities. Entirely built in stainless steel they are to the international, hygienical and safety rules.

MAC 180 VR

Pasta machine equipped with speed variator enabling variable output, particularly suitable for direct coupling with machines for ravioli, tortellini and cappelletti production.

VACUUM VERSION

Special version with vacuum extrusion device enabling to obtain more homogeneous dough and final product which is more colourful and air bubble-free.

Models equipped with the following:

  • automatic pasta cutter;
  • fan for pre-drying of pasta;
  • dismountable shafts of mixers.

Optionals:

  • vacuum extrusion device and relevant pump;
  • vertical extrusion head;
  • impulse-pasta cutting device for long pasta and special shapes.
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Engineered to be part of semi-automatic and automatic production lines for dry and fresh pasta. The most complete and reliable extruder of its range. Model available with vacuum-fitted basin to remove air air parcels

The consolidated experiences with models MAC-320 was renovated together with the patented centrifugal pre-mixing technology. The result is this more than 320 kgs per hour producing unit, which is continuous and producing superior quality pasta (short, long or sheet pasta).  The MAC-320 VRC version is suitable for production of short pasta with round vertical head. 
 

Model equipped with the following:

  • Centrifuge pre-mixer model T1000
  • Electronic speed variator.
  • Ladder with access footpath.
  • "Transfer" system for feeding of production basin
  • Vertical extrusion head, for round VRC dies
  • Automatic pasta cutter with electronic control of cutting speed and impulse cutting device for long pasta and "penne" model MAC-320 VRC
  • Linear extrusion head max. extrusion width 1200 mm for model MAC320VRL

Option

  • Egg dosage
  • Micro-dosage for powder ingredients
  • Closed-loop cooling plant for extrusion cylinder
  • Vacuum extrusion device
  • Automatic flour feeding
  • "Penne" cutting device.
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Engineered to be part of semi-automatic and automatic production lines for dry and fresh pasta. The most complete and reliable extruder of its range. Model available with vacuum-fitted basin to remove air air parcels

The consolidated experiences with models MAC-320 was renovated together with the patented centrifugal pre-mixing technology. The result is this more than 320 kgs per hour producing unit, which is continuous and producing superior quality pasta (short, long or sheet pasta).  The MAC-320 VRC version is suitable for production of short pasta with round vertical head. 
 

Model equipped with the following:

  • Centrifuge pre-mixer model T1000
  • Electronic speed variator.
  • Ladder with access footpath.
  • "Transfer" system for feeding of production basin
  • Vertical extrusion head, for round VRC dies
  • Automatic pasta cutter with electronic control of cutting speed and impulse cutting device for long pasta and "penne" model MAC-320 VRC
  • Linear extrusion head max. extrusion width 1200 mm for model MAC320VRL

Option

  • Egg dosage
  • Micro-dosage for powder ingredients
  • Closed-loop cooling plant for extrusion cylinder
  • Vacuum extrusion device
  • Automatic flour feeding
  • "Penne" cutting device.
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Engineered to be part of semi-automatic and automatic production lines for dry and fresh pasta. The most complete and reliable extruder of its range. Model available with vacuum-fitted basin to remove air air parcels

The consolidated experiences with models MAC600 was renovated together with the patented centrifugal pre-mixing technology. The result is this more than 500 kgs per hour producing unit, which is continuous and producing superior quality pasta (short, long or sheet pasta).  The MAC600 VRC version is suitable for production of short pasta with round vertical head. 
 

Model equipped with the following:

  • Centrifuge pre-mixer model T1000
  • Electronic speed variator.
  • Ladder with access footpath.
  • "Transfer" system for feeding of production basin
  • Vertical extrusion head, for round VRC dies
  • Automatic pasta cutter with electronic control of cutting speed and impulse cutting device for long pasta and "penne" model MAC600 VRC
  • Linear extrusion head max. extrusion width 1200 mm for model MAC600VRL

Option

  • Egg dosage
  • Micro-dosage for powder ingredients
  • Closed-loop cooling plant for extrusion cylinder
  • Vacuum extrusion device
  • Automatic flour feeding
  • "Penne" cutting device.
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The new series of Extruders model MAC4000 has been engineered and manufactured by highly technological series equipment, thus being particularly suitable for the production of special shapes of high quality pasta. The fully automatic and independent Extruder is equipped with all components required for running on board of the machine, among which Cooling plant by closed-loop temperature-control system, vacuum pump and electric control panel. The Extruders are equipped with reliable and modern components connected to a running-friendly electronics but they also keep all those traditional processes unchanged that enable to obtain really high quality product. This can be obtained thanks to use of a proper and exclusive, patented Centrifuge pre-mixer, double mixing basin enabling sufficient hydration times and compression screw made by variable geometry, special profiling.

Technical data:

  • Patented centrifuge pre-mixer mod. T600;
  • PLC for accurate control of raw materials dosing devices, setting of recipes and production lots;
  • N.2 working stations equipped with “soft touch” panels at the operator’s disposal for total control of the Extruder functions (dosages, speeds, levels, alarms, safety);
  • Double mixing basin in stainless steel and “total vacuum” extrusion device fitted to the extrusion basin;
  • Extrusion group driven by parallel-axle gearbox and thrust bearing in oil bath, equipped with compression screw by differentiated profiling between the loading area and the compression area;
  • Die head equipped with electronic pasta cutter and hot-air ventilation device;
  • Hydraulic power unit used for automatic extraction of compression screw and pasta die;
  • Automatic temperature-control system for independent control of the start-up and maintenance temperatures of both extrusion cylinder and dieholding head.

Options:

  • Flour feeding from loading hopper and flexible conveyor to the doser;
  • Extra egg-dosing device complete with flux regulator;
  • Extra doser for flour/durum wheat flour;
  • Micro-doser of powder ingredients;
  • Micro-doser of liquid ingredients.
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The new series of Extruders model MAC700 has been engineered and manufactured by highly technological series equipment, thus being particularly suitable for the production of special shapes of high quality pasta. The fully automatic and independent Extruder is equipped with all components required for running on board of the machine, among which Cooling plant by closed-loop temperature-control system, vacuum pump and electric control panel. The Extruders are equipped with reliable and modern components connected to a running-friendly electronics but they also keep all those traditional processes unchanged that enable to obtain really high quality product. This can be obtained thanks to use of a proper and exclusive, patented Centrifuge pre-mixer, double mixing basin enabling sufficient hydration times and compression screw made by variable geometry, special profiling.

Technical data:

  • Patented centrifuge pre-mixer mod. T1000;
  • PLC for accurate control of raw materials dosing devices, setting of recipes and production lots;
  • N.2 working stations equipped with “soft touch” panels at the operator’s disposal for total control of the Extruder functions (dosages, speeds, levels, alarms, safety);
  • Double mixing basin in stainless steel and “total vacuum” extrusion device fitted to the extrusion basin;
  • Extrusion group driven by parallel-axle gearbox and thrust bearing in oil bath, equipped with compression screw by differentiated profiling between the loading area and the compression area;
  • Die head equipped with electronic pasta cutter and hot-air ventilation device;
  • Hydraulic power unit used for automatic extraction of compression screw and pasta die;
  • Automatic temperature-control system for independent control of the start-up and maintenance temperatures of both extrusion cylinder and dieholding head.

Options:

  • Flour feeding from loading hopper and flexible conveyor to the doser;
  • Extra egg-dosing device complete with flux regulator;
  • Extra doser for flour/durum wheat flour;
  • Micro-doser of powder ingredients;
  • Micro-doser of liquid ingredients.
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The new series of Extruders model MAC1000 has been engineered and manufactured by highly technological series equipment, thus being particularly suitable for the production of special shapes of high quality pasta. The fully automatic and independent Extruder is equipped with all components required for running on board of the machine, among which Cooling plant by closed-loop temperature-control system, vacuum pump and electric control panel. The Extruders are equipped with reliable and modern components connected to a running-friendly electronics but they also keep all those traditional processes unchanged that enable to obtain really high quality product. This can be obtained thanks to use of a proper and exclusive, patented Centrifuge pre-mixer, double mixing basin enabling sufficient hydration times and compression screw made by variable geometry, special profiling.

Technical data:

  • Patented centrifuge pre-mixer mod. T1000;
  • PLC for accurate control of raw materials dosing devices, setting of recipes and production lots;
  • N.2 working stations equipped with “soft touch” panels at the operator’s disposal for total control of the Extruder functions (dosages, speeds, levels, alarms, safety);
  • Double mixing basin in stainless steel and “total vacuum” extrusion device fitted to the extrusion basin;
  • Extrusion group driven by parallel-axle gearbox and thrust bearing in oil bath, equipped with compression screw by differentiated profiling between the loading area and the compression area;
  • Die head equipped with electronic pasta cutter and hot-air ventilation device;
  • Hydraulic power unit used for automatic extraction of compression screw and pasta die;
  • Automatic temperature-control system for independent control of the start-up and maintenance temperatures of both extrusion cylinder and dieholding head.

Options:

  • Flour feeding from loading hopper and flexible conveyor to the doser;
  • Extra egg-dosing device complete with flux regulator;
  • Extra doser for flour/durum wheat flour;
  • Micro-doser of powder ingredients;
  • Micro-doser of liquid ingredients.
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Ideal machine for continuous mixing and homogenization of the ingredients making up your dough
Essential for fitting onto continuous mixers to obtain high performances

ITALPAST has developed the concept of PRE-MIXER to amalgamate and homogeneously mix all ingredients making up the dough to reach even distribution of the liquids used to wet flour during the subsequent mixing phase. Besides improving the dough mixtures, something which has been tested first in our lab experimentally and then from a practical point of view during production, another great advantage of the pre-mixer T300 are functional capacity and efficiency while cleaning and sanitization operations are carried out.

Machine entirely built in stainless steel, equipped with the following devices:

  • Flour collection hopper complete with safety levels and beater
  • Volumetric doser of flour by precision endless screw in stainless steel
  • Volumetric dosage of water/liquids
  • Pre-mixing cylinder with transfer endless screw, fully dismountable for washing
  • Main cylinder for centrifuge mixing complete with shaft equipped with blades that are dismountable for washing

Options:

  • Dosing plant of eggs or other extra liquid additives
  • Micro-doser for powder ingredients
  • Special hoppers for flour feeding
  • PLC for control of dosages and recipes

 

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Ideal machine for continuous mixing and homogenization of the ingredients making up your dough
Essential for fitting onto continuous mixers to obtain high performances

ITALPAST has developed the concept of PRE-MIXER to amalgamate and homogeneously mix all ingredients making up the dough to reach even distribution of the liquids used to wet flour during the subsequent mixing phase. Besides improving the dough mixtures, something which has been tested first in our lab experimentally and then from a practical point of view during production, another great advantage of the pre-mixer T1000 are functional capacity and efficiency while cleaning and sanitization operations are carried out.

Machine entirely built in stainless steel, equipped with the following devices:

  • Flour collection hopper complete with safety levels and beater
  • Volumetric doser of flour by precision endless screw in stainless steel
  • Volumetric dosage of water/liquids
  • Pre-mixing cylinder with transfer endless screw, fully dismountable for washing
  • Main cylinder for centrifuge mixing complete with shaft equipped with blades that are dismountable for washing

Options:

  • Dosing plant of eggs or other extra liquid additives
  • Micro-doser for powder ingredients
  • Special hoppers for flour feeding
  • PLC for control of dosages and recipes

 

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Our company propose a new technological solution: looms featuring light alloy profiles in anodized aluminium and heat-resistant, polyester meshed-net, suitable for any kinds of static drying of products to be dehydrated, such as fruit, vegetables and, of course, pasta. These looms are used for any kind of handling, either manual or automatic thanks to their sturdiness and non-deformability.

Technical features:

  • Light, sturdy, easy-to-handle, non-deformable structure
  • Minimum friction enabling smooth running
  • Absence of sharp edges
  • Profile shaping featuring housing guides
  • Heat-resistant, polyester meshed-net
  • Enabling full hygienization
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Suitable for looms measuring 120 x 60 cm

Structure entirely in stainless steel, equipped with electronic speed variator for outputs up to 600 Kgs per hour

AUTOMATIC LOOM-FEEDER mod. MT suitable for looms measuring cms. 120x60. Usually used coupled with pre-dryers for short pasta production. Loom feeding is motorized by chain forwarding system, which is adjustable in speed so as to regulate quantity of product  to be spread onto each loom. 

Standard version complete with the following:

  • Structure in stainless steel fitted upon feet that are adjustable
    in height
  • Loom storage for 10 pcs looms equipped with microswitch and alarm for stock depleted
  • Mechanical transmission equipped with safety clutch
  • Electric control panel predisposed for running with pre-dryers, lasagne-nesting machines and automatic loom stacker

Total power installed: 0,25 Kw

 

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This machine is essential to first surface treatment of the product in order to avoid sticking and retain shape, brightness and colour. Suitable for short pasta, gnocchi, ravioli, tortellini and cappelletti. The different regulation systems which this machine is equipped with enable the highest versatility and use in all fresh or dry pasta production fields. Built in stainless steel with insulated panels, dismountable for easy cleaning and maintenance.

The first pre-drying phase is important to retain shape and colour of the product: this occurs thanks to correct ventilation and efficient heating device

All models are equipped with the following:

  • Electronic variator for vibration intensity
  • Regulation of treatment temperature and regulation of cycle duration
  • Linking ventilation flow with modular ventilation system hot/cold
  • Upon demand special constructions are made

Upon demand

  • Automatic loom-feeding machine mod. MT suitable for looms measuring 120 x 60 cms. with automatic feeding device for collection and spreading of short pasta from pre-dryer.
  • Structure in stainless steel with stock of max. 20 looms and motorized forwarding.
  • Electric control panel prearranged for running with nesting machines and automatic loom stacker mod. IA 32.
  • Model for fresh pasta are completely washable.

*Maximum output depends on type of product

 

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This machine is essential to first surface treatment of the product in order to avoid sticking and retain shape, brightness and colour. Suitable for short pasta, gnocchi, ravioli, tortellini and cappelletti. The different regulation systems which this machine is equipped with enable the highest versatility and use in all fresh or dry pasta production fields. Built in stainless steel with insulated panels, dismountable for easy cleaning and maintenance.

The first pre-drying phase is important to retain shape and colour of the product: this occurs thanks to correct ventilation and efficient heating device

All models are equipped with the following:

  • Electronic variator for vibration intensity
  • Regulation of treatment temperature and regulation of cycle duration
  • Linking ventilation flow with modular ventilation system hot/cold
  • Upon demand special constructions are made

Upon demand

  • Automatic loom-feeding machine mod. MT suitable for looms measuring 120 x 60 cms. with automatic feeding device for collection and spreading of short pasta from pre-dryer.
  • Structure in stainless steel with stock of max. 20 looms and motorized forwarding.
  • Electric control panel prearranged for running with nesting machines and automatic loom stacker mod. IA 32.
  • Model for fresh pasta are completely washable.

Models TP 200 are available for functioning with hot water exchanger, power from 20.000 Kcal per hour.
*Maximum output depends on type of product

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Stew canning meat, sauces and vegetable lines production

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Food processing plants cold rooms construction

Food processing plants cold rooms construction