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The new IS series meets all requirements and convinces especially through the innovative technology combined with the modern design. The results are absolute homogenous injection rates as well as an optimised brine distribution within the product.  Thanks to the numerous optional features, the standard versions of the IS series can be perfectly adapted to the individual and/or product-specific requirements. The new injectors from Inject Star therefore leave nothing to be desired and represent the perfect solution for all small and medium sized companies. 

Needle tools

Thanks to the well-tried "New-Twist-System" an easy and quick change of the needles is possible. According to the product-specific requirements the needle box is equipped with 2 fold 4 mm spray needles for red meat or 2 fold 3 mm spray needles for poultry. The spray needles not only guarantee an optimal brine feed but also an homogenous distribution of the brine. 

Synthetic conveyor belt

The injectors of the new IS series are equipped with a synthetic conveyor belt as a standard. The main advantage is the reduced maintenance effort as well as the easy cleaning.

Poultry version

The poultry option consisting of a chicken stop, chicken divider and the special 2 fold 3 mm spray needles guarantees a soft and suitable treatment of poultry. 

Characteristics

• synthetic conveyor belt 300 mm
• manual control
• crank drive
• modular design
• product specific equipment
• hygienic design
• fulfilment of highest safety standards

Brine preparation

The brine preparation units from Inject Star enable the preparation of different brines within a very short time and guarantee a consistent mixing of all ingredients and additives. The result is an absolute homogenous consistency of the brine, which ensures the desired high quality final products. 

Pressure filter

The suction filter can be extended by a pressure filter, which filters the freshly prepared brine and therefore reduces the suspended solid concentration. The result is a particularly fine brine, whereby the probability of clogging of the needles is reduced. Mobile rolls - According to the local conditions in the production facility, the injectors can be equipped with mobile rolls.

Brine filter system

The consistency of the brine plays a major role for the quality of the final product. So it is very important to permanently filter and clean the back-flowing brine. The brine filter systems are the perfect solution and facilitate the operation process even more.

The new IS series meets all requirements and convinces especially through the innovative technology combined with the modern design. The results are absolute homogenous injection rates as well as an optimised brine distribution within the product.  Thanks to the numerous optional features, the standard versions of the IS series can be perfectly adapted to the individual and/or product-specific requirements. The new injectors from Inject Star therefore leave nothing to be desired and represent the perfect solution for all small and medium sized companies. 

Needle tools

Thanks to the well-tried "New-Twist-System" an easy and quick change of the needles is possible. According to the product-specific requirements the needle box is equipped with 2 fold 4 mm spray needles for red meat or 2 fold 3 mm spray needles for poultry. The spray needles not only guarantee an optimal brine feed but also an homogenous distribution of the brine. 

Synthetic conveyor belt

The injectors of the new IS series are equipped with a synthetic conveyor belt as a standard. The main advantage is the reduced maintenance effort as well as the easy cleaning.

Poultry version

The poultry option consisting of a chicken stop, chicken divider and the special 2 fold 3 mm spray needles guarantees a soft and suitable treatment of poultry. 

Characteristics

• synthetic conveyor belt 300 mm
• manual control
• crank drive
• modular design
• product specific equipment
• hygienic design
• fulfilment of highest safety standards

Brine preparation

The brine preparation units from Inject Star enable the preparation of different brines within a very short time and guarantee a consistent mixing of all ingredients and additives. The result is an absolute homogenous consistency of the brine, which ensures the desired high quality final products. 

Pressure filter

The suction filter can be extended by a pressure filter, which filters the freshly prepared brine and therefore reduces the suspended solid concentration. The result is a particularly fine brine, whereby the probability of clogging of the needles is reduced. Mobile rolls - According to the local conditions in the production facility, the injectors can be equipped with mobile rolls.

Brine filter system

The consistency of the brine plays a major role for the quality of the final product. So it is very important to permanently filter and clean the back-flowing brine. The brine filter systems are the perfect solution and facilitate the operation process even more.

We offer fully automatic, continuous lines for the production and drying of short-cut pasta to all pasta factories.

These lines have been engineered and manufactured to meet all the producers’ requirements for functional capacity, simplicity and quality of the artisanal plant to be part of a more industrial and automated project that still retains a very valid quality-to-price ratio.

Technical and technological specifications of the machines making up the line:

• Single-screw extruder equipped with patented centrifuge and vacuum mixer for feeding of the screw.
• Pre-dryer by five vibrating tiers: stainless steel structure, looms and paneling that can be easily opened and cleaned. Heating system by winged heat exchangers running either by hot or overheated water, served by axial electro-ventilators suitable for treatment temperature up to 80°С.
• Continuous dryer featuring mats in thermo-resistant, polyester mesh made up of two technological areas equipped with independent climate control probes; pre-drying, drying and stabilization areas. The paneling that can be fully opened all along the machine perimeter is made up of AISI 304 stainless steel panels with internal insulation by 20 mm rock wool and injection of high-density polyurethane thus totaling 60 mm total thickness.
• The mats in thermo-resistant, polyester mesh by 1700 mm usable width supported by stainless steel bars and chains are equipped with independent, variable-speed gear motor that is controlled by the inverter from the main line control panel.
• The loading and distribution device of the product onto the drying mat is made up of a light metal structure and stainless steel mesh driven by eccentric mass motor-vibrators by adjustable intensity.
• The heating groups are made of winged exchangers running either by hot or overheated water, served by axial electro-ventilators suitable for high temperatures.
• The air exchange group is made by inlet and exhaust piping and proportional opening valve that is fully in stainless steel.
• Ambient air cooler served by high-performance axial fans or upon demand by Freon evaporators or glycol water running exchangers. Transport of the product is effected on polyester mat driven by variable speed, independent gear motor
• Electric control panel equipped with PLC and color touch-screen, enabling  software integration with PC controlled, supervision system.

We offer fully automatic, continuous lines for the production and drying of short-cut pasta to all pasta factories.

These lines have been engineered and manufactured to meet all the producers’ requirements for functional capacity, simplicity and quality of the artisanal plant to be part of a more industrial and automated project that still retains a very valid quality-to-price ratio.

Technical and technological specifications of the machines making up the line:

• Single-screw extruder equipped with patented centrifuge and vacuum mixer for feeding of the screw.
• Pre-dryer by five vibrating tiers: stainless steel structure, looms and paneling that can be easily opened and cleaned. Heating system by winged heat exchangers running either by hot or overheated water, served by axial electro-ventilators suitable for treatment temperature up to 80°С.
• Continuous dryer featuring mats in thermo-resistant, polyester mesh made up of two technological areas equipped with independent climate control probes; pre-drying, drying and stabilization areas. The paneling that can be fully opened all along the machine perimeter is made up of AISI 304 stainless steel panels with internal insulation by 20 mm rock wool and injection of high-density polyurethane thus totaling 60 mm total thickness.
• The mats in thermo-resistant, polyester mesh by 1700 mm usable width supported by stainless steel bars and chains are equipped with independent, variable-speed gear motor that is controlled by the inverter from the main line control panel.
• The loading and distribution device of the product onto the drying mat is made up of a light metal structure and stainless steel mesh driven by eccentric mass motor-vibrators by adjustable intensity.
• The heating groups are made of winged exchangers running either by hot or overheated water, served by axial electro-ventilators suitable for high temperatures.
• The air exchange group is made by inlet and exhaust piping and proportional opening valve that is fully in stainless steel.
• Ambient air cooler served by high-performance axial fans or upon demand by Freon evaporators or glycol water running exchangers. Transport of the product is effected on polyester mat driven by variable speed, independent gear motor
• Electric control panel equipped with PLC and color touch-screen, enabling  software integration with PC controlled, supervision system.

We offer fully automatic, continuous lines for the production and drying of short-cut pasta to all pasta factories.

These lines have been engineered and manufactured to meet all the producers’ requirements for functional capacity, simplicity and quality of the artisanal plant to be part of a more industrial and automated project that still retains a very valid quality-to-price ratio.

Technical and technological specifications of the machines making up the line:

• Single-screw extruder equipped with patented centrifuge and vacuum mixer for feeding of the screw.
• Pre-dryer by five vibrating tiers: stainless steel structure, looms and paneling that can be easily opened and cleaned. Heating system by winged heat exchangers running either by hot or overheated water, served by axial electro-ventilators suitable for treatment temperature up to 80°С.
• Continuous dryer featuring mats in thermo-resistant, polyester mesh made up of two technological areas equipped with independent climate control probes; pre-drying, drying and stabilization areas. The paneling that can be fully opened all along the machine perimeter is made up of AISI 304 stainless steel panels with internal insulation by 20 mm rock wool and injection of high-density polyurethane thus totaling 60 mm total thickness.
• The mats in thermo-resistant, polyester mesh by 1700 mm usable width supported by stainless steel bars and chains are equipped with independent, variable-speed gear motor that is controlled by the inverter from the main line control panel.
• The loading and distribution device of the product onto the drying mat is made up of a light metal structure and stainless steel mesh driven by eccentric mass motor-vibrators by adjustable intensity.
• The heating groups are made of winged exchangers running either by hot or overheated water, served by axial electro-ventilators suitable for high temperatures.
• The air exchange group is made by inlet and exhaust piping and proportional opening valve that is fully in stainless steel.
• Ambient air cooler served by high-performance axial fans or upon demand by Freon evaporators or glycol water running exchangers. Transport of the product is effected on polyester mat driven by variable speed, independent gear motor
• Electric control panel equipped with PLC and color touch-screen, enabling  software integration with PC controlled, supervision system.

AUTOMATIC FLOUR FEEDING composed of the following:

• loading hopper in stainless steel by various capacities ranging from 250 up to 500 lts
• spiral conveyor in stainless steel with flexible pipe in alimentary rilsan up to more than 6 mts.
• discharge conveyor complete with upper shutter for inspection and beater by eccentric masses electro-vibrator
• volumetric dosage to the mixing basin programmable thanks to timer or coupled with loading levels.
• Fitted upon wheels support; 

Options

• special dimensions with various capacities 
• prearrangement for minimum and maximum levels.

AUTOMATIC FLOUR FEEDING composed of the following:

• loading hopper in stainless steel by various capacities ranging from 250 up to 500 lts
• spiral conveyor in stainless steel with flexible pipe in alimentary rilsan up to more than 6 mts.
• discharge conveyor complete with upper shutter for inspection and beater by eccentric masses electro-vibrator
• volumetric dosage to the mixing basin programmable thanks to timer or coupled with loading levels.
• With conveyor support fitted on the mixer; 

Options

• special dimensions with various capacities 
• prearrangement for minimum and maximum levels.

AUTOMATIC FLOUR FEEDING composed of the following:

• loading hopper in stainless steel by various capacities ranging from 500 lts
• spiral conveyor in stainless steel with flexible pipe in alimentary rilsan up to more than 6 mts.
• discharge conveyor complete with upper shutter for inspection and beater by eccentric masses electro-vibrator
• volumetric dosage to the mixing basin programmable thanks to timer or coupled with loading levels.
• with mixing device for different type of the flour mixing before feeding to extruder.

Options

• special dimensions with various capacities 
• prearrangement for minimum and maximum levels.

MAC 30

Pasta extruders equipped with double basin suitable for continuous production of fresh pasta of the short, long and sheet kind, which can be obtained with any types of flour. These pasta machines are particularly suitable for pasta shops and large communities. Entirely built in stainless steel they are to the international, hygienical and safety rules.

MAC 30 VR

Pasta machine equipped with speed variator enabling variable output, particularly suitable for direct coupling with machines for ravioli, tortellini and cappelletti production.

VACUUM VERSION

Special version with vacuum extrusion device enabling to obtain more homogeneous dough and final product which is more colourful and air bubble-free.

Models equipped with the following:

• automatic pasta cutter;
• fan for pre-drying of pasta;
• dismountable shafts of mixers.

Optionals:

• vacuum extrusion device and relevant pump;
• vertical extrusion head;
• impulse-pasta cutting device for long pasta and special shapes.

MAC 60

Pasta extruders equipped with double basin suitable for continuous production of fresh pasta of the short, long and sheet kind, which can be obtained with any types of flour. These pasta machines are particularly suitable for pasta shops and large communities. Entirely built in stainless steel they are to the international, hygienical and safety rules.

MAC 60 VR

Pasta machine equipped with speed variator enabling variable output, particularly suitable for direct coupling with machines for ravioli, tortellini and cappelletti production.

VACUUM VERSION

Special version with vacuum extrusion device enabling to obtain more homogeneous dough and final product which is more colourful and air bubble-free.

Models equipped with the following:

• automatic pasta cutter;
• fan for pre-drying of pasta;
• dismountable shafts of mixers.

Optionals:

• vacuum extrusion device and relevant pump;
• vertical extrusion head;
• impulse-pasta cutting device for long pasta and special shapes.

Pasta extruders equipped with double basin suitable for continuous production of fresh pasta of the short, long and sheet kind, which can be obtained with any types of flour. These pasta machines are particularly suitable for pasta shops and large communities. Entirely built in stainless steel they are to the international, hygienical and safety rules.

Vacuum version

Special version with vacuum extrusion device enabling to obtain more homogeneous dough and final product which is more colourful and air bubble-free.

Models equipped with the following:

• automatic pasta cutter;
• fan for pre-drying of pasta;
• dismountable shafts of mixers.

Optionals:

• vacuum extrusion device and relevant pump;
• vertical extrusion head;
• impulse-pasta cutting device for long pasta and special shapes.

Exact answer to all experimental tests in labs of medium and large industries. Here are some examples of checks and applications:

• testing hydration of flours depending on different recipes, temperatures and speeds;
• test of raw materials such as eggs, powders, additives, flavours, etc.;
• hold test for the mechanical parts depending on temperatures, pressures, etc.;
• testing new dies, new pasta shapes.

The Extruder can simulate and detect any details concerning the following phases:

• MIXING AND HYDRATION OF THE RAW MATERIALS with control of temperature of dough  thanks to independent thermostatation circuit, control of mixing shaft speed (completely dismountable for cleaning and washing operations).
• COMPRESSION by single-screw group in stainless steel, independent thermostatation circuit of the extrusion cylinder, independent thermostatation circuit of the extrusion head, control of compression screw speed, control of pressure inside the extrusion head.

CUT. Pasta cutter group complete with knives and speed control with optic eye for impulse-cutting.

Machine built on a fully stainless steel platform, enabling full access to the mechanical organs and to thermostatation basins.
Electric control panel in stainless steel casing IP65 fitted on board of the platform.

To obtain fully automated, continuous production we have engineered this Extruder equipped with Centrifuge Pre-Mixer

Pasta machine engineered on the basis of the consolidated experience and reliability of model MAC 100 - MAC 180, onto which a centrifuge pre-mixer of new conception has been fitted so as to obtain fully automated, continuous production. The pre-mixer enables homogeneous mixing of all ingredients making up the dough, which then undergoes hydration and extrusion. Particularly suitable for production of superior quality pasta, to be part of production lines for short and long pasta.

The models equipped with speed variator are especially suitable for production of sheet pasta in direct coupling with forming machines for ravioli, cappelletti, etc.
Model MAC120C-200 is equipped with head suitable for pasta die diam. 200, pressure control device and electronic speed variator for the extrusion screw.

Model equipped with the following:

• structure entirely made in stainless steel;
• volumetric doser for flour;
• dosing pump for liquids;
• centrifuge pre-mixer with dismountable blades;
• extrusion cylinder with cofferdam for water cooling;
• adjustable speed pasta-cutting unit with relevant knives. 

Upon demand:

• dosing system of water or other liquid additives;
• automatic feeding of flour directly to the dosing hopper (versions from 250 up to 450 lt capacity are available);
• automatic feeding of eggs or liquid additives by tank (versions from capacity of 250 up to over 600 lt. are available);
• closed-loop cooling plant for the extrusion cylinder;
• impulse-cutting device for long pasta and special shapes;
• vertical extrusion head;
• “penne”-cutting device;
• motors and electric control panel with special voltage.

MAC 180

Pasta extruders equipped with double basin suitable for continuous production of fresh pasta of the short, long and sheet kind, which can be obtained with any types of flour. These pasta machines are particularly suitable for pasta shops and large communities. Entirely built in stainless steel they are to the international, hygienical and safety rules.

MAC 180 VR

Pasta machine equipped with speed variator enabling variable output, particularly suitable for direct coupling with machines for ravioli, tortellini and cappelletti production.

VACUUM VERSION

Special version with vacuum extrusion device enabling to obtain more homogeneous dough and final product which is more colourful and air bubble-free.

Models equipped with the following:

• automatic pasta cutter;
• fan for pre-drying of pasta;
• dismountable shafts of mixers.

Optionals:

• vacuum extrusion device and relevant pump;
• vertical extrusion head;
• impulse-pasta cutting device for long pasta and special shapes.

Option